Abstract:
A method, medium, and system to receive an indication of an assembly including a plurality of different components to produce by additive manufacturing (AM), determine based on a forward search process that starts with individual components of the plurality of components and iteratively adds other components of the plurality of components thereto in combinations until an entirety of the assembly is accounted for, determine based on a reverse search process that starts with the entirety of the assembly and iteratively removes components of the plurality of components therefrom in combinations until a two-component set is reached, automatically select an optimal combination of the plurality of components from the combinations determined by the forward search and reverse search processes; and transmit the selection of the optimal combination of the plurality of components to an AM controller.
Abstract:
An exemplary additive manufacturing method includes receiving a build file comprising instructions for controlling the manufacturing hardware to generate an object, receiving a material identifier indicating a particular lot of manufacturing media, validating the build file and the material identifier via a distributed ledger to verify both an author of the build file and an origin of the particular lot of manufacturing media, causing manufacturing hardware to generate the object using the build file and the particular lot of manufacturing media, generating an object manufactured transaction to the distributed ledger indicating a result of the validation of the origin of the at least one of the build file or the material identifier, and certifying the object in response to verifying the author of the build file and the origin of the particular lot of manufacturing media, and wherein the object manufactured transaction indicates that the object is certified.
Abstract:
A method of repair includes removing a deformed portion of a component to define a native component portion and adding a replacement portion to the native component portion. The replacement portion is adaptively machined based on one or more parameters of the native component portion and based on one or more original design parameters of the component.
Abstract:
A method, medium, and system to receive a specification defining a model of a part to be produced by an additive manufacturing (AM) process; execute an AM simulation on the model of the part to determine a prediction of thermal distortions to the part; execute a topology optimization (TO) to create TO supports that counteract the predicted thermal distortions; generate at least one rule-based support based on a geometry of the part to interface with the part at one or more regions other than the TO supports; combining the TO supports and the at least one rule-based support to generate a set of hybrid supports; save a record of the set of hybrid supports; and transmit the record of the set of hybrid supports to an AM controller to control an AM system to generate a support structure for an AM production of the part.
Abstract:
A method, medium, and system to execute an additive manufacturing (AM) simulation on a model of a part; determine, based on the AM simulation, a prediction of a temperature and displacement distribution in the part at a particular time in the AM process; apply the predicted temperature and displacement distributions in the part as a boundary conditions on a support design space to determine a temperature distribution throughout the support design space; and execute a thermal-structural topology optimization based on the determined temperature and displacement distributions throughout the support design space to determine a distribution of material in the design space for a thermal support structure to interface with the part that optimally reduces a thermal gradient in the part with a minimum of material and results in the generation of an optimized AM support structure.
Abstract:
A method, medium, and system to automatically determine parameter sets for an additive manufacturing (AM) of a part, the method including executing a load analysis on a model of a part to emulate a load on each of a plurality of regions of the part; determining a representation of the model of the part as a plurality of discrete three-dimensional (3D) volume elements; determining, based on an output of the load analysis, a life or material property value to assign to each of the plurality of 3D volume elements; automatically determining an assignment of one of a plurality of additive manufacturing (AM) print parameter sets to each of the plurality of 3D volume elements; and saving a record of the determined assignments of the AM print parameter sets to each of the plurality of 3D volume elements.
Abstract:
In various example embodiments, a semantic modeling server includes a semantic model and an inductive logic programming module. The semantic module includes underlying data that defines one or more characteristics of a part to be manufactured. The inductive logic programming module is provided with positive and negative examples of a feature to be identified and part data that defines the part to be manufactured. Given the examples of the feature and the semantic model, the inductive logic programming module determines various rules that can be used to identify whether the provided part data includes the feature defined by the semantic model. Using the determined rules the inductive logic programming module then identifies instances of the feature associated with the semantic model within the provided part data. The inductive logic programming can then be iteratively executed with the semantic model to refine the determined rules.
Abstract:
According to some embodiments, systems and methods are provided comprising receiving, via a communication interface of an authorization module comprising a processor, a part file with instructions to manufacture one or more parts with an additive manufacturing machine; generating a shape signature for the part based on the part file; providing a data store storing one or more stored shape signatures, wherein the one or more stored shape signatures are one of an authorized-to-print stored shape signature and an unauthorized-to-print stored shape signature; determining the generated shape signature of the part corresponds to at least one of the authorized-to-print stored shape signatures or at least one of the unauthorized-to-print stored shape signatures; and receiving the determination of whether the generated shape signature of the part corresponds to at least one authorized-to-print stored shape signature or at least one unauthorized-to-print stored shape signature. Numerous other aspects are provided.
Abstract:
A method for inspecting a component includes generating measurement data of the component, using a measurement device coupled to an optical marker device. The method further includes generating co-ordinate data of the measurement device, using the optical marker device and at least one camera. The method includes generating synchronized measurement data based on the measurement data and the co-ordinate data. The method further includes retrieving pre-stored data corresponding to the synchronized measurement data, from a database. The method also includes generating feedback data based on the pre-stored data and the synchronized measurement data, using an augmented reality technique. The method includes operating the measurement device based on the feedback data to perform one or more measurements to be acquired from the component.
Abstract:
Frame assemblies, molds, and methods for forming rotor blades are provided. A frame assembly for a rotor blade mold includes a plurality of frames, at least one of the plurality of frames movable relative to the others of the plurality of frames, and a bed supported by the plurality of frames. Movement of the at least one of the plurality of frames causes a modification of the bed along a width-wise axis. A mold for forming a rotor blade includes a frame assembly and a mold material disposed in the bed of the frame assembly.