Abstract:
A ripple spring includes a body including a central portion having a substantially sinusoidal shaped surface and a substantially planar end portion extending from each end of the central portion. A stator bar may include an armor layer including a novalac epoxy resin impregnated glass composite.
Abstract:
A system for detecting a gas leak in a generator includes a source of carbon dioxide gas, and a subsystem for introducing the carbon dioxide gas into the generator. An infrared imaging device is adapted to communicate with a notification device to display an image of at least a portion of the generator and the carbon dioxide gas. The infrared imaging device is a cooled detector and a filter with a spectral response between about 3 μm and about 5 μm. At least one of the detector and the filter is cooled to between about −80° C. and about −200° C. The gas leak will be indicated on the notification device.
Abstract:
A system for passivating a plurality of hollow copper strands in a stator water cooling system including; a first storage tank containing a cleaning solution, a second storage tank containing rinsing water; a third storage tank containing a passivation solution; a plurality of conduits connecting the first, second, and third storage tanks in a closed loop with the plurality of hollow copper strands; and an alkaline pump for pumping the cleaning solution, the rinsing water, and the passivation solution through the closed loop.
Abstract:
An on-deck system for non-destructively validating a machine part is provided. The machine part is configured for use with a dynamoelectric machine or a turbomachine. The system includes a portable and hand-held infrared transceiver configured to emit and receive infrared light, and a bandpass filter configured to filter the infrared light. A crystal probe is configured to contact the machine part, and one or more mirrors are configured to direct the infrared light onto the crystal probe and subsequently back to the infrared transceiver/detector. The infrared transceiver is adapted to communicate with a notification device configured to output a notification of a test result.
Abstract:
A method for preparing a field coil winding assembly including cleaning a plurality of copper coils followed by developing, after the cleaning, a copper oxide layer on each of the copper coils by oxidizing each of the copper coils in a solution. After the developing, each of the copper coils is rinsed followed by drying. After the drying, a turn insulation system is applied to each of the copper coils. The turn insulation system includes a turn insulation and an adhesive. The turn insulation includes at least one of a glass fiber re-enforced polyamideimide, a glass fiber re-enforced polyester, or a glass fiber re-enforced high temperature novolac epoxy. After the applying, each of the copper coils with the turn insulation system is cured. The plurality of copper coils with the turn insulation system are stacked in each of a plurality of rotor slots in a rotor.
Abstract:
An apparatus for detecting a leak in a gas cooled generator is provided. The apparatus includes a subsystem for introducing a non-corrosive second gas having an infrared absorption spectrum into the generator. The apparatus also includes an imaging component adapted to detect radiation at the infrared absorption spectrum of the non-corrosive second gas. The imaging component is provided with a filter that filters wavelengths in a range encompassing the infrared absorption spectrum of the non-corrosive second gas. The imaging component displays an image of the tracer gas leaking from the generator on the imaging component.
Abstract:
A waste heat utilization system including a generator configured to receive a flow of an organic working fluid and a method of manufacturing the generator component is provided. The method includes preheating the generator component. The method also includes applying a varnish or an encapsulating layer to the generator component. The method further includes baking the generator component with the varnish applied thereto. The method yet further includes cooling the generator component.
Abstract:
A method of making a composite magnet wire includes mixing alumina nano particles with a polyimide polymer to form a polyimide mixture, the alumina nano particles having a surface treatment applied to outer surfaces of the alumina nano particles, the surface treatment including a phenyl-silane; coating a wire with the polyimide mixture by passing the wire through a coating die; heating the coated wire; cooling the coated wire; passing the coated wire through an annealing oven at a temperature of about 425° C. to about 475° C. at a speed of about 15 to about 30 feet per minute to anneal the coated wire; cooling the annealed coating wire; spooling the coated wire onto a metal spool; heating the spooled wire at about 300° C. to about 400° C. for about 20 to about 40 minutes; and cooling the heated spooled wire.
Abstract:
A system for detecting a gas leak in a generator includes a source of carbon dioxide gas, and a subsystem for introducing the carbon dioxide gas into the generator. An infrared imaging device is adapted to communicate with a notification device to display an image of at least a portion of the generator and the carbon dioxide gas. The infrared imaging device is a cooled detector and a filter with a spectral response between about 3 μm and about 5 μm. At least one of the detector and the filter is cooled to between about −80° C. and about −200° C. The gas leak will be indicated on the notification device.
Abstract:
A system and method for detecting a gas leak in a generator is provided. The system includes a source of a non-corrosive tracer gas, and a subsystem for introducing the non-corrosive tracer gas into the hydrogen cooled generator. An infrared imaging device is adapted to communicate with a notification device to display an image of at least a portion of the hydrogen cooled generator and the non-corrosive tracer gas. The infrared imaging device includes a cooled detector, and a filter with a spectral response between about 3 μm and about 5 μm. The detector and/or the filter is cooled to between about −80° C. and about −200° C. The gas leak will be indicated on the notification device. The generator may hydrogen cooled, and on-line or on-grid.