公开(公告)号：US20210028068A1

公开(公告)日：2021-01-28

申请号：US16938168

申请日：2020-07-24

Applicant: IMEC vzw

Inventor： Eugenio Dentoni Litta ,  Yusuke Oniki ,  Lars-Ake Ragnarsson ,  Naoto Horiguchi

IPC: H01L21/8238 ,  H01L27/092 ,  H01L29/66 ,  H01L29/423

Abstract: The disclosed technology generally relates to semiconductor devices and methods of forming the same. In one aspect, a method of forming a semiconductor device having a first field-effect transistor (FET) device and a second FET device comprises forming the first and second FET devices from a first stack and a second stack comprising a channel material arranged on a sacrificial material. The method can include forming first spacers at sidewalls of the first and second stacks, and forming a second spacer between the first spacers. After recessing of the sacrificial material and removal of the first spacers, gate structures may be formed, wrapping around the at least partly released channel portions. The gate structure of the first transistor device can be separated from the gate structure of the second transistor device by the second spacer.

公开(公告)号：US20210202480A1

公开(公告)日：2021-07-01

申请号：US17127424

申请日：2020-12-18

Applicant: IMEC vzw

Inventor： Eugenio Dentoni Litta ,  Alessio Spessot

IPC: H01L27/088 ,  H01L21/8234 ,  H01L27/112

Abstract: The disclosed technology relates generally to semiconductor devices and manufacturing methods thereof, and more particularly to field-effect transistors operating at different voltages and methods for integrating the same. In one aspect, a method of fabricating a semiconductor device comprises: a) providing a substrate and a first hardmask; b) next, providing a second hardmask over a first region of the first hardmask; c) next, forming a first set of hardmask fins in a second region of the first hardmask; d) next, masking the second region; e) next, providing a set of photoresist fins on the second hardmask; f) next, patterning the second hardmask and the first region by using the photoresist fins as a mask; g) next, forming a first set of semiconductor fins of a first height by etching the substrate; h) next, removing the mask provided in step d; i) next, forming a second set of semiconductor fins of a second height in the second region and extending the height of the first set of semiconductor fins to a third height in the first region, by etching the substrate by using the first and second sets of hardmask fins as masks.

公开(公告)号：US12237371B2

公开(公告)日：2025-02-25

申请号：US17476747

申请日：2021-09-16

Applicant: IMEC VZW

Inventor： Boon Teik Chan ,  Hans Mertens ,  Eugenio Dentoni Litta

IPC: H01L29/06 ,  H01L29/786

Abstract: A method for forming a semiconductor device is provided. The method comprises forming a device layer stack comprising an alternating sequence of lower sacrificial layers and channel layers, and a top sacrificial layer over the topmost channel layer, wherein the top sacrificial layer is thicker than each lower sacrificial layer; etching the top sacrificial layer to form a top sacrificial layer portion underneath the sacrificial gate structure; forming a first spacer on end surfaces of the top sacrificial layer portion; etching the channel and lower sacrificial layers while using the first spacer as an etch mask to form channel layer portions and lower sacrificial layer portions; etching the lower sacrificial layer portions to form recesses in the device layer stack, while the first spacer masks the end surfaces of the top sacrificial layer portion; and forming a second spacer in the recesses.

公开(公告)号：US11348842B2

公开(公告)日：2022-05-31

申请号：US17074047

申请日：2020-10-19

Applicant: IMEC VZW

Inventor： Eugenio Dentoni Litta ,  Boon Teik Chan ,  Steven Demuynck

IPC: H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/786 ,  H01L21/02 ,  H01L21/28 ,  H01L29/66

Abstract: A method for forming a semiconductor device, the method including: providing a substrate with at least one fin or nanowire; forming a dummy gate; providing spacers on the at least one fin or nanowire and the dummy gate; performing a first RMG module wherein high-k material is provided on at least one fin or nanowire, between the spacers; one or more annealing steps; providing a sacrificial plug between the spacers; epitaxially growing a source and drain in the at least one fin or nanowire; removing the sacrificial plug; performing a second RMG module wherein a WFM is deposited between at least part of the spacers such that the WFM is covering the high-k material of the at least one fin or nanowire.

公开(公告)号：US11335597B2

公开(公告)日：2022-05-17

申请号：US16945858

申请日：2020-08-01

Applicant: IMEC VZW

Inventor： Eugenio Dentoni Litta ,  Anshul Gupta ,  Julien Ryckaert ,  Boon Teik Chan

IPC: H01L21/768 ,  H01L21/306 ,  H01L21/3065 ,  H01L21/8234

Abstract: A method for forming a buried metal line in a substrate includes forming, at a position between a pair of semiconductor structures protruding from the substrate, a metal line trench in the substrate at a level below a base of each semiconductor structure of the pair. Forming the metal line trench includes etching an upper trench portion in the substrate, forming a spacer on sidewall surfaces of the upper trench portion that expose a bottom surface of the upper trench portion, and, while the spacer masks the sidewall surfaces, etching a lower trench portion by etching the substrate via the upper trench portion such that a width of the lower trench portion exceeds a width of the upper trench portion. The method further includes forming the metal line in the metal line trench.

公开(公告)号：US20210183711A1

公开(公告)日：2021-06-17

申请号：US17110604

申请日：2020-12-03

Applicant: IMEC vzw

Inventor： Eugenio Dentoni Litta ,  Juergen Boemmels ,  Julien Ryckaert ,  Naoto Horiguchi ,  Pieter Weckx

IPC: H01L21/8238 ,  H01L27/092 ,  H01L23/528 ,  H01L29/06 ,  H01L29/423 ,  H01L29/417 ,  H01L29/786 ,  H01L21/02 ,  H01L21/762 ,  H01L29/66

Abstract: In one aspect, a method of forming a semiconductor device, can comprise forming a first transistor structure and a second transistor structure separated by a trench. The first and the second transistor structures can comprise a plurality of stacked nanosheets forming a channel structure, and a source portion and a drain portion horizontally separated by the channel structure. A first and a second spacer can beformed in the trench at sidewalls of the transistor structures, both protruding above a top surface of the transistor structures. The method can comprise applying a first mask layer including an opening exposing the first spacer at a first source/drain portion of the first transistor structure and covering the second spacer, partially etching the exposed first spacer through the opening, exposing at least parts of a sidewall of the first source/drain portion of the first transistor structure, and removing the mask layer. The method can further comprise depositing a contact material over the transistor structures and the first and second spacer, filling the trench and contacting the first source/drain portion of the first transistor structure, and etching back the contact material layer below a top surface of the second spacer.

公开(公告)号：US11545401B2

公开(公告)日：2023-01-03

申请号：US17114826

申请日：2020-12-08

Applicant: IMEC vzw

Inventor： Boon Teik Chan ,  Eugenio Dentoni Litta ,  Liping Zhang

IPC: H01L21/8238 ,  H01L29/66 ,  H01L29/06 ,  H01L29/423

Abstract: In one aspect, a method of forming a semiconducting device can comprise forming, on a substrate surface, a stack comprising semiconductor material sheets and a bottom semiconductor nanosheet; forming a trench through the stack vertically down through the bottom semiconductor nanosheet, thereby separating the stack into two substacks; selectively removing the bottom semiconductor nanosheet, thereby forming a bottom space extending under the substacks; and filling the bottom space and the trench with a dielectric material to provide a bottom isolation and formation of a dielectric wall between the substacks.

公开(公告)号：US11488954B2

公开(公告)日：2022-11-01

申请号：US17127424

申请日：2020-12-18

Applicant: IMEC vzw

Inventor： Eugenio Dentoni Litta ,  Alessio Spessot

IPC: H01L27/088 ,  H01L21/8234 ,  H01L27/112 ,  H01L27/11546 ,  H01L21/467

Abstract: The disclosed technology relates generally to semiconductor devices and manufacturing methods thereof, and more particularly to field-effect transistors operating at different voltages and methods for integrating the same. In one aspect, a method of fabricating a semiconductor device comprises: a) providing a substrate and a first hardmask; b) next, providing a second hardmask over a first region of the first hardmask; c) next, forming a first set of hardmask fins in a second region of the first hardmask; d) next, masking the second region; e) next, providing a set of photoresist fins on the second hardmask; f) next, patterning the second hardmask and the first region by using the photoresist fins as a mask; g) next, forming a first set of semiconductor fins of a first height by etching the substrate; h) next, removing the mask provided in step d; i) next, forming a second set of semiconductor fins of a second height in the second region and extending the height of the first set of semiconductor fins to a third height in the first region, by etching the substrate by using the first and second sets of hardmask fins as masks.

公开(公告)号：US11462443B2

公开(公告)日：2022-10-04

申请号：US17110604

申请日：2020-12-03

Applicant: IMEC vzw

Inventor： Eugenio Dentoni Litta ,  Juergen Boemmels ,  Julien Ryckaert ,  Naoto Horiguchi ,  Pieter Weckx

IPC: H01L21/8238 ,  H01L27/092 ,  H01L23/528 ,  H01L29/06 ,  H01L29/423 ,  H01L29/417 ,  H01L29/786 ,  H01L21/02 ,  H01L21/762 ,  H01L29/66

Abstract: In one aspect, a method of forming a semiconductor device, can comprise forming a first transistor structure and a second transistor structure separated by a trench. The first and the second transistor structures can comprise a plurality of stacked nanosheets forming a channel structure, and a source portion and a drain portion horizontally separated by the channel structure. A first and a second spacer can beformed in the trench at sidewalls of the transistor structures, both protruding above a top surface of the transistor structures. The method can comprise applying a first mask layer including an opening exposing the first spacer at a first source/drain portion of the first transistor structure and covering the second spacer, partially etching the exposed first spacer through the opening, exposing at least parts of a sidewall of the first source/drain portion of the first transistor structure, and removing the mask layer. The method can further comprise depositing a contact material over the transistor structures and the first and second spacer, filling the trench and contacting the first source/drain portion of the first transistor structure, and etching back the contact material layer below a top surface of the second spacer.

公开(公告)号：US20210118747A1

公开(公告)日：2021-04-22

申请号：US17074047

申请日：2020-10-19

Applicant: IMEC VZW

Inventor： Eugenio Dentoni Litta ,  Boon Teik Chan ,  Steven Demuynck

IPC: H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/786 ,  H01L21/02 ,  H01L21/28 ,  H01L29/66

Abstract: A method for forming a semiconductor device, the method including: providing a substrate with at least one fin or nanowire; forming a dummy gate; providing spacers on the at least one fin or nanowire and the dummy gate; performing a first RMG module wherein high-k material is provided on at least one fin or nanowire, between the spacers; one or more annealing steps; providing a sacrificial plug between the spacers; epitaxially growing a source and drain in the at least one fin or nanowire; removing the sacrificial plug; performing a second RMG module wherein a WFM is deposited between at least part of the spacers such that the WFM is covering the high-k material of the at least one fin or nanowire.