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公开(公告)号：US5119546A
公开(公告)日：1992-06-09
申请号：US621176
申请日：1990-12-03
申请人： John G. Cameron , Robert W. DeRoss , Ronald Dudek , Steven F. Wright , Hasmukh Shah , Robert Klemmer , Peter Ingwersen , Robert E. Erklin, Sr. , Robert A. Suthard
发明人： John G. Cameron , Robert W. DeRoss , Ronald Dudek , Steven F. Wright , Hasmukh Shah , Robert Klemmer , Peter Ingwersen , Robert E. Erklin, Sr. , Robert A. Suthard
IPC分类号： H01B13/012 , H01R43/01 , H01R43/048 , H01R43/052 , H01R43/20 , H01R43/28
CPC分类号： H01R43/052 , H01R43/048 , H01R43/20 , H01R43/28 , Y10T29/4922 , Y10T29/53022 , Y10T29/53213 , Y10T29/53217
摘要： A system for manufacturing wire harness assemblies is provided. Each wire harness includes a shielded cable having a plurality of insulated conductors therein, with each conductor being terminated at its respective opposed ends and with the terminated ends being mounted in connector housings. The system includes a plurality of pallets that are movable along a conveyor to work stations at which various assembly steps are carried out. A first station is provided for mounting the cables to the pallet, such that the wires at the opposed ends are mounted in fixtures. A second station may selectively deposit drop wires into fixtures on the pallets. A third station trims and strips the ends of the wires and aligns the drop wires with the cable wires. A fourth station sequentially crimps terminals to the ends of the wires, with the pallet being indexable between successive crimps. The crimp apparatus adjusts to the required crimp height depending on the presence or absence of drop wires and the presence or absence of grounding clips. A fourth station tests for the presence of the terminals and inserts the terminated wires into housings.
摘要翻译： 提供一种用于制造线束组件的系统。 每个线束包括屏蔽电缆，其中具有多个绝缘导体，每个导体在其各自的相对端处端接，并且终端安装在连接器壳体中。 该系统包括可沿输送机移动到工作站的多个托盘，在这些工位上执行各种组装步骤。 提供第一站用于将电缆安装到托盘上，使得相对端处的电线安装在固定装置中。 第二站可以选择性地将放置电线放置在托盘上的固定装置中。 第三站修剪并剥去电线的末端，并将引线与电缆线对齐。 第四台顺序地将端子压接到电线的端部，托盘可以在连续的卷曲之间变形。 压接装置根据存在或不存在下落线以及是否存在接地夹来调节所需的卷曲高度。 第四站测试端子的存在并将端接的导线插入外壳。
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公开(公告)号：US4918804A
公开(公告)日：1990-04-24
申请号：US320021
申请日：1989-03-06
申请人： Eric P. Bleuel , Peter Ingwersen , Leonard J. Lickus , Thomas P. Pellegrino , Hasmukh Shah , Robert A. Suthard
发明人： Eric P. Bleuel , Peter Ingwersen , Leonard J. Lickus , Thomas P. Pellegrino , Hasmukh Shah , Robert A. Suthard
IPC分类号： H01R43/00 , H01B13/012 , H01R43/01 , H01R43/048 , H01R43/055
CPC分类号： H01R43/01 , H01R43/048 , H01R43/055 , Y10T29/5136 , Y10T29/5193 , Y10T29/53209 , Y10T29/53243 , Y10T29/53261
摘要： A modular application tooling machine includes a base unit with a delivery station for electrical connectors, a intermittently operated connector feed drive system and a continuously operated work station drive system. Feed track modules define a connector feed track along which connectors are fed by pusher modules driven by the feed drive system. Work station modules powered on demand by the work station drive system carry out cycles of operation to perform operations on connectors in the feed track. One work station module terminates conductors into insulation displacement terminals of the electrical connectors and another work station module breaks off a carrier strip connected to the terminals.
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公开(公告)号：US5149280A
公开(公告)日：1992-09-22
申请号：US773466
申请日：1991-10-09
CPC分类号： H01R13/5833
摘要： A wire holding device is disclosed for holding a plurality of discrete electrical wires in a side-by-side relationship and to facilitate providing longitudinal strain relief for the wires. The device includes a housing, and a plurality of generally parallel retaining passages through the housing for axially receiving and substantially surrounding the wires to retain the wires in substantially all radial directions. A plurality of access windows extend through the housing transversely of the retaining passages to provide access to the wires in the passages by an appropriate bending tool. Each retaining passage has a cavity opposite each respective window and into which a portion of a respective wire can be bent laterally of its axis so that the bent portion of the wire provides longitudinal strain relief for the wire.
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公开(公告)号：US5755912A
公开(公告)日：1998-05-26
申请号：US660821
申请日：1996-06-10
申请人： Peter Ingwersen
发明人： Peter Ingwersen
CPC分类号： H01R43/00 , H01B13/01254 , Y10T156/1015 , Y10T156/1051 , Y10T156/1052 , Y10T156/12 , Y10T156/1702 , Y10T156/1712 , Y10T29/53191 , Y10T29/532 , Y10T29/53261
摘要： A method for taping together a plurality of wires to create a plurality of individual multiple wire harnesses includes first providing a number of wires, each wire having an end connected to any one of a plurality of end connectors. Then feeding tape to a taping mechanism and applying the tape to the wires along a direction perpendicular to the axes of the wires to form a single bound multiple wire harness. Finally, the bound multiple wire harness is cut into a plurality of individual multiple wire harnesses, each one including an end connector. An apparatus includes a tape feed and application mechanism for applying the tape to the wires along a direction perpendicular to the wires axes; and a tape cutting mechanism to form the plurality of multiple wire harnesses.
摘要翻译： 一种用于将多条电线捆扎在一起以形成多个单独的多根线束的方法，包括首先提供多条电线，每条电线的端部连接到多个端部连接器中的任何一个。 然后将胶带送入胶带机构，并沿垂直于电线轴线的方向将胶带施加到导线上，以形成单一绑定的多条线束。 最后，绑定的多个线束被切割成多个单独的多个线束，每个线束包括端部连接器。 一种装置包括：带材进给和施加机构，用于沿着垂直于线轴的方向将带施加到导线; 以及形成多根线束的带切割机构。
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公开(公告)号：US5509201A
公开(公告)日：1996-04-23
申请号：US323987
申请日：1994-10-17
申请人： Peter Ingwersen
发明人： Peter Ingwersen
IPC分类号： H01R43/01 , H01B13/012 , H01R43/052 , H01R43/28 , H01R43/04 , B23P19/00
CPC分类号： H01R43/28 , H01R43/052 , Y10T29/49181 , Y10T29/5187 , Y10T29/53261
摘要： A wire-shifting apparatus particularly suited for use in assembling wire or cable harnesses includes a pedestal portion having a plurality of individual, elongated wire guide members thereon. The wire guide members have a channel-like cross-section and some of the wire guide members are fixed in the position upon the pedestal portion, while others of the wire guide members are mounted on the pedestal portion so as to pivot about a fixed point so that upon urging by an actuator, the movable wire guides shift laterally in unison. The shifted wire guides then convey wires between two opposing connector elements in a manner such that selected wires are terminated at locations in one connector element which are removed one location from the other connector element.
摘要翻译： 特别适用于组装电线或电缆线束的换线装置包括在其上具有多个单独的细长导线构件的基座部分。 线引导构件具有通道状横截面，并且线引导构件中的一些固定在基座部分上的位置，而线引导构件中的其他引导构件安装在基座部分上以围绕固定点 使得在致动器的推动下，可动导线器一致地横向移动。 所移动的导线引导件以这样的方式在两个相对的连接器元件之间输送线，使得所选择的导线在一个连接器元件中的位置终止，该连接器元件从另一个连接器元件移除一个位置。
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公开(公告)号：US5590576A
公开(公告)日：1997-01-07
申请号：US324813
申请日：1994-10-17
IPC分类号： H01B13/012 , H01R43/01 , H01R43/055 , H01R43/20 , B26D7/06
CPC分类号： H01R43/01 , H01R43/055 , H01R43/20 , Y10T29/49798 , Y10T29/53261 , Y10T83/2174 , Y10T83/22 , Y10T83/2205 , Y10T83/533 , Y10T83/541
摘要： An apparatus for loading individual connectors into a wire-harness making machine includes a feed track which feeds a supply of connectors which have been separated from a connector supply chain. The lead connector is advanced into a feed channel whereupon a severing knife is advanced into the feed channel to separate the lead connector from an adjacent connector. The severing knife remains in place momentarily as a shuttle mechanism is actuated to move the severed lead connector along the feed channel, the severing knife blade forming a portion of the feed channel during the shuttling of the severed connector. Optical sensors may be mounted in proximity to the severing knife in order to verify the presence or absence of a connector prior to severing.
摘要翻译： 用于将单个连接器加载到线束制造机中的装置包括馈送轨道，其馈送已经与连接器供应链分离的连接器的供应。 引线连接器前进到馈送通道中，然后切割刀进入馈送通道以将引线连接器与相邻连接器分离。 当切换机构被致动以切断引导连接器沿着进给通道移动时，切割刀保持在适当位置，切断刀片在切断连接器的过程中形成进给通道的一部分。 可以将光学传感器安装在切割刀附近，以便在断开之前验证连接器的存在与否。
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公开(公告)号：US4614143A
公开(公告)日：1986-09-30
申请号：US778091
申请日：1985-09-20
申请人： Peter Ingwersen
发明人： Peter Ingwersen
CPC分类号： H01R43/18 , H01R31/08 , Y10T83/8834
摘要： Disclosed is an apparatus for severing connector sticks into separate connector modules. A stick is formed by arranging individual connector housings in a serial row, and joining the connectors by a pair of L-shaped carriers. The carriers are arranged to overlie an outside corner of each housing, with one leg of the L-overlying a sidewall, and the other leg of the L-overlying the bottom wall. A tool bit is provided with first and second cutting surfaces, which sever respective legs of the carrier. The tool bit is configured to be received between individual connector housings, to provide alignment with the legs of the carrier member. The tool bit is arranged to sever a substantial portion of one carrier leg, and to thereafter sever both carrier leg portions.A method for severing the connector stick is also disclosed. According to the method, a substantial portion of the first carrier member is severed first, and the first and second carrier legs are thereafter simultaneously severed.
摘要翻译： 公开了一种用于将连接器棒切割成单独的连接器模块的装置。 通过将单个连接器壳体布置成串行形成并且通过一对L形载体连接连接器来形成棒。 载体布置成覆盖每个壳体的外角，L的一个腿覆盖侧壁，L的另一个腿覆盖在底壁上。 工具头设置有第一和第二切割表面，其切割载体的相应腿。 工具头被配置为容纳在单独的连接器壳体之间，以提供与承载构件的腿的对准。 工具钻头被布置成切断一个托架支腿的大部分，然后切断两个托架支脚部分。 还公开了一种切断连接棒的方法。 根据该方法，首先切断第一承载构件的主要部分，然后同时切断第一和第二托架腿。
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公开(公告)号：US6042323A
公开(公告)日：2000-03-28
申请号：US926110
申请日：1997-09-09
申请人： Arturo Cervantes , Peter Ingwersen , Larry Kurek , Robert Lucenta , Eric Stenstrom , Steven Wright
发明人： Arturo Cervantes , Peter Ingwersen , Larry Kurek , Robert Lucenta , Eric Stenstrom , Steven Wright
CPC分类号： H01R43/28 , H01R43/01 , Y10T29/53261
摘要： A wire harness handling and storage system particularly suitable for use in connection with automated harness making machines includes a harness unloading mechanism that unloads a completed wire harness from the harness-making machine and a storage cart that receives a plurality of completed wire harnesses in a plurality of storage racks maintained at different elevations on the storage cart. The handling and storage system is adaptable to handle both short wire harnesses about 6 inches in length) to longer wire harnesses (about 10 feet in length) without tangling or damage to connectors applied to the wires of the wire harnesses. For unloading and placing the longer wire harnesses, a gripping mechanism is provided that picks up the wire harnesses and places on the storage cart in a controlled movement. The unloading and gripping mechanisms are linked with a controller knows the length of the storage areas of the cart for proper, high-density loading thereof.
摘要翻译： 特别适用于与自动线束制造机相关的线束处理和存储系统包括：线束卸载机构，其从制动机器卸载完整的线束;以及存储车，其接收多个完整的线束 的储物架保持在不同高度的储物车上。 处理和存储系统适用于处理长度约6英寸的短线束）到更长的线束（长度约为10英尺），而不会缠绕或损坏施加到线束的导线的连接器。 为了卸载和放置较长的线束，提供了一种夹持机构，其以受控的运动拾取线束和存放车上的位置。 卸载和夹持机构与控制器相关联，知道车的存储区域的长度以进行适当的高密度加载。
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公开(公告)号：US5745975A
公开(公告)日：1998-05-05
申请号：US700895
申请日：1996-08-21
申请人： Douglas Lester Heisner , Peter Ingwersen , Thomas P. Pellegrino , Eric Stenstrom , Kevin J. Urness , Steven Wright
发明人： Douglas Lester Heisner , Peter Ingwersen , Thomas P. Pellegrino , Eric Stenstrom , Kevin J. Urness , Steven Wright
CPC分类号： H01R43/28 , H01R43/01 , Y10T29/5142 , Y10T29/5193 , Y10T29/53243
摘要： A machine for producing wire harnesses of the type having multiple connectors terminated to the wires of the harness, the connectors being arranged in serial order along the length of the wire harness and some of the connectors being of two-piece construction is disclosed. The machine includes a reciprocating carriage and a nest that retains a lead connector in place during termination and subsequent advancement of the harness wires. The carriage is received within a termination assembly which has different termination members for different connectors.
摘要翻译： 一种用于生产线束的机器，其具有端接到线束的导线的多个连接器，该连接器沿着线束的长度以串联的顺序布置，并且一些连接器是两件式结构。 该机器包括一个往复运动的托架和一个嵌套，在终端和随后的线束线的前进过程中，将导线连接器保持在适当位置。 托架被接纳在具有用于不同连接器的不同终端构件的终端组件中。
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公开(公告)号：US5525188A
公开(公告)日：1996-06-11
申请号：US323563
申请日：1994-10-17
申请人： Peter Ingwersen
发明人： Peter Ingwersen
CPC分类号： H01R43/00 , H01B13/01254 , Y10T156/1015 , Y10T156/1051 , Y10T156/1052 , Y10T156/12 , Y10T156/1702 , Y10T156/1712 , Y10T29/53191 , Y10T29/532 , Y10T29/53261
摘要： An apparatus for taping wires of a wire harness includes first and second tape application heads interconnected together and disposed proximate to a wire guiding mechanism. Both of the first and second tape application heads have hollow inner cores which communicate with a source of negative air pressure to draw a vacuum in each tape application head which causes a strip of wire tape to adhere to the outer surfaces of the application heads. One of the application heads is brought into contact with a plurality of wires guided across the head, while the second application head rotates around a common axis shared by the two heads, whereby each of the first and second application heads generally oppose each other and apply the strip of tape to the wires.
摘要翻译： 用于捆扎线束的线的装置包括互连在一起并且靠近线引导机构设置的第一和第二带施加头。 第一和第二带施加头都具有中空的内芯，其与负空气压力源连通，以在每个带应用头中抽取真空，这使得带状条带粘附到施加头的外表面。 其中一个应用头与跨过头部引导的多个电线接触，而第二应用头围绕由两个磁头共用的共同轴旋转，由此第一和第二应用头中的每一个通常彼此相对并应用 磁带条到电线。
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