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    Coated cemented carbide insert particularly useful for heavy duty operations
    1.
    发明申请
    Coated cemented carbide insert particularly useful for heavy duty operations 有权
    涂层硬质合金刀片特别适用于重型作业

    公开(公告)号：US20080166192A1

    公开(公告)日：2008-07-10

    申请号：US12003372

    申请日：2007-12-21

    Applicant: Leif Akesson ,  Kenneth Westergren

    Inventor： Leif Akesson ,  Kenneth Westergren

    IPC: C22C29/02 ,  B32B15/04 ,  B23P15/28 ,  B26D1/01 ,  B05D3/00

    CPC classification number: C22C29/08 ,  B22F2005/001 ,  B22F2998/00 ,  B22F2999/00 ,  C23C28/042 ,  C23C28/044 ,  C23C30/005 ,  Y10T407/27 ,  Y10T428/12576 ,  Y10T428/24975 ,  Y10T428/252 ,  Y10T428/265 ,  B22F2207/03 ,  B22F2303/05 ,  B22F2302/10 ,  B22F2302/15

    Abstract: The present invention relates to coated cutting tool inserts particularly useful for heavy roughing turning operations of very large steel components, such as drive shafts for ships and shafts for wind power plants. The inserts are large with an iC, inscribed circle diameter, of greater than or equal to about 19 mm and a thickness of greater than or equal to about 6 mm with a composition of from about 5 to about 10 wt-% Co, from about 5 to about 12 wt-% cubic carbides or carbonitrides of the metals Ti, Ta and/or Nb, and balance WC with a stratified binder phase enriched surface zone from about 15 to about 40 μm thick. The inserts have an edge rounding before coating of 35-95 μm. The coating comprises a first, innermost layer of TiCxNyOz and a total thickness from about 0.1 to about 1.5 μm, a second layer of TiCxNy with a thickness of from about 4.5 to about 9.5 μm with columnar grains, a third layer of TiCxNyOz with a thickness of from about 0.3 to about 1.5 μm, a fourth layer of a smooth α-Al2O3 with a thickness of from about 4.5 to about 9.5 μm and, a from about 0.1 to about 2 μm thick colored top layer, preferably TiN or ZrN, on the clearance sides. The invention also relates to the method of making such inserts and the use thereof for heavy roughing turning operations of very large steel components.

    Abstract translation: 本发明涉及对于非常大的钢部件（例如用于船舶的驱动轴和用于风力发电厂的轴）的重型粗加工车削操作特别有用的涂覆切削刀具插入件。 插入件大，iC，内径圆直径大于或等于约19mm，厚度大于或等于约6mm，组成为约5至约10重量％Co，约为约 金属Ti，Ta和/或Nb的5至约12重量％的立方碳化物或碳氮化物，以及具有约15至约40μm厚的层状粘结相富集表面区域的平衡WC。 在35-95μm的涂层之前，刀片具有四边形的边缘。 涂层包括第一最内层的TiC x N y O z O z z，总厚度为约0.1至约1.5μm，第二层 层厚度为约4.5至约9.5μm的TiC x N N y Y层与柱状晶粒，第三层TiC x N N， 具有约0.3至约1.5μm的厚度的第三层平滑的α-Al 2 O 3 在间隙侧具有约4.5至约9.5μm厚度的厚度和约0.1至约2μm厚的着色顶层，优选为TiN或ZrN。 本发明还涉及制造这种刀片的方法及其用于非常大的钢部件的粗加工车削操作的用途。

    Coated cermet cutting tool and use thereof
    3.
    发明申请
    Coated cermet cutting tool and use thereof 有权
    涂层金属陶瓷切削工具及其用途

    公开(公告)号：US20080210064A1

    公开(公告)日：2008-09-04

    申请号：US11711856

    申请日：2007-02-28

    Applicant: Marian Mikus ,  Kenneth Westergren ,  Leif Akesson ,  Per Martensson

    Inventor： Marian Mikus ,  Kenneth Westergren ,  Leif Akesson ,  Per Martensson

    IPC: B23B1/00 ,  B32B9/04 ,  B23B27/14

    CPC classification number: C23C30/005 ,  C23C28/042 ,  C23C28/044 ,  C23C28/42 ,  Y10T82/10 ,  Y10T407/27 ,  Y10T428/24975 ,  Y10T428/252 ,  Y10T428/265

    Abstract: A cutting tool insert has a cermet body with a Co and/or Ni binder phase and a coating deposited as monolayer or as multiple and/or alternating layers of carbide, nitride or oxide. The coating has a thickness of 21-50 μm, when the inserts have a flat rake face, without or with simple chipbreakers and a Co binder phase, or has a thickness of 10-50 μm, when the inserts have a rake face land with a width of 100-300 μm with an angle of 10-25° to the rake face and a Co and/or Ni binder phase. The cermet body has more than 50 vol. % Ti-based carbonitride and less than 15 wt % and more than 6 wt % Co and/or Ni binder phase and a hardness of >1650 HV3. The disclosure also relates to the use of the coated cutting tool insert for the machining of cast iron work pieces.

    Abstract translation: 切削刀具刀片具有金属陶瓷体，其具有Co和/或Ni粘结相以及作为单层沉积的涂层或作为碳化物，氮化物或氧化物的多个和/或交替层的涂层。 涂层具有21-50μm的厚度，当插入件具有平坦的前刀面时，没有或具有简单的破碎机和Co粘合剂相，或者具有10-50μm的厚度，当刀片具有耙面时， 宽度为100-300μm，与前刀面的角度为10-25°，Co和/或Ni粘结相。 金属陶瓷体有50多卷。 ％Ti型碳氮化物和小于15重量％且大于6重量％的Co和/或Ni粘结相和硬度> 1650 HV3。 本公开还涉及使用涂覆的切削工具刀片来加工铸铁工件。

    Method of making a cemented carbide body
    4.
    发明申请
    Method of making a cemented carbide body 审中-公开
    制造硬质合金体的方法

    公开(公告)号：US20080224344A1

    公开(公告)日：2008-09-18

    申请号：US12073934

    申请日：2008-03-12

    Applicant: Kenneth Westergren ,  Marian Mikus ,  Leif Akesson

    Inventor： Kenneth Westergren ,  Marian Mikus ,  Leif Akesson

    IPC: B29C67/04 ,  B29C35/02

    CPC classification number: C23C30/005 ,  B22F3/1035 ,  B22F2998/00 ,  C22C29/02 ,  C22C29/08

    Abstract: The present invention relates to a method of making a cemented carbide body.The body is made using conventional powder metallurgical methods such as milling, pressing and sintering. According to the invention, a combined sintering process is used comprising at least a sequence where the batch of bodies in the sintering furnace is heated to a sintering temperature at least above the melting point of the binder phase. The batch of bodies in the sintering furnace is then allowed to cool down to a temperature at least below the melting point of the binder phase and kept there for at least from about 1 but preferably less than about 30 minutes and then heated up again to a sintering temperature at least above the binder phase melting point.The present invention also relates to a cemented carbide body made according to the method.

    Abstract translation: 本发明涉及一种制造硬质合金体的方法。 机身采用传统的粉末冶金方法，如铣削，压制和烧结。 根据本发明，使用组合烧结方法，其至少包括将烧结炉中的一批物体加热至至少高于粘结相的熔点的烧结温度的顺序。 然后将烧结炉中的一批物体冷却至至少低于粘结相熔点的温度，并保持至少约1℃，优选小于约30分钟，然后再次加热至 烧结温度至少高于粘结相熔点。 本发明还涉及根据该方法制造的硬质合金体。

    COATED CEMENTED CARBIDE INSERTS
    7.
    发明申请
    COATED CEMENTED CARBIDE INSERTS 审中-公开
    涂层碳化硅片

    公开(公告)号：US20090010724A1

    公开(公告)日：2009-01-08

    申请号：US12147587

    申请日：2008-06-27

    Applicant: Susanne NORGREN ,  Kenneth Westergren

    Inventor： Susanne NORGREN ,  Kenneth Westergren

    IPC: B23P15/28 ,  C23C16/34

    CPC classification number: C23C30/005 ,  B23C5/202 ,  B23C2210/126 ,  B23C2222/28 ,  B23C2224/28 ,  C23C14/0641 ,  C23C14/325 ,  Y10T407/27

    Abstract: The present invention relates to cutting insert for dry milling of hard cast steel with a hardness of from about 50 to about 65 HRC comprising a substrate and a coating. The substrate has a hardness of from about 1900 to about 2100 HV3, with a negative chamfer and an edge rounding of 0 (sharp) to about 40 μm. The coating comprises a homogeneous AlxTi1-xN-layer with x equals from about 0.6 to about 0.67 and a thickness of from about 1 to about 3.8 μm. The invention also relates to a method of making as well as the use of the inserts.

    Abstract translation: 本发明涉及用于硬质铸钢的硬磨削的切削刀片，其硬度为约50至约65HRC，包括基底和涂层。 基底具有约1900至约2100HV3的硬度，具有负斜面和0（锋利）至约40μm的圆边。 涂层包含均匀的Al x Ti 1-x N层，其x等于约0.6至约0.67，厚度为约1至约3.8μm。 本发明还涉及制造和使用插入物的方法。

    Cemented carbide inserts for milling of hard fe-based alloys more than 45 HRC
    8.
    发明申请
    Cemented carbide inserts for milling of hard fe-based alloys more than 45 HRC 审中-公开
    硬质合金刀片用于铣削超过45 HRC的硬质合金基合金

    公开(公告)号：US20080050186A1

    公开(公告)日：2008-02-28

    申请号：US11892555

    申请日：2007-08-23

    Applicant: Kenneth Westergren ,  Susanne Norgren

    Inventor： Kenneth Westergren ,  Susanne Norgren

    IPC: B32B33/00 ,  B23C5/00 ,  C23C14/14

    CPC classification number: C23C30/005 ,  B22F2005/001 ,  C22C29/08 ,  Y10T407/27

    Abstract: The present invention relates to cutting insert for milling of hardened steels, tool steels and hard cast irons and stainless steels with a hardness of more than about 45 HRC comprising a substrate and a coating. The substrate has a hardness of from about 1700 HV3 to about 2000 HV3, with a 10° angle and 0.2 mm wide negative chamfer giving an edge sharpness of 0(sharp) to about 40 μm and the coating comprises a homogeneous AlxTi1-xN-layer with x=from about 0.6 to about 0.67, preferably x=about 0.62 and a thickness of more than about 1 to less than about 3.8 μm. The invention also relates to a method of making as well as the use of the inserts.

    Abstract translation: 本发明涉及用于铣削硬化钢，工具钢和硬铸铁的切削刀片和硬度大于约45HRC的不锈钢，其包括基底和涂层。 基底具有约1700HV3至约2000HV3的硬度，具有10°角和0.2mm宽的负斜面，其边缘清晰度为0（锋利）至约40μm，并且该涂层包含均匀的Al x x =约0.6至约0.67，优选x =约0.62，厚度大于约1至小于约3.8μm的Ti 1-x N层。 本发明还涉及制造和使用插入物的方法。

    Coated cemented carbide insert particularly useful for heavy duty operations
    10.
    发明授权
    Coated cemented carbide insert particularly useful for heavy duty operations 有权
    涂层硬质合金刀片特别适用于重型作业

    公开(公告)号：US08101291B2

    公开(公告)日：2012-01-24

    申请号：US12003372

    申请日：2007-12-21

    Applicant: Leif Åkesson ,  Kenneth Westergren

    Inventor： Leif Åkesson ,  Kenneth Westergren

    IPC: B32B9/00

    CPC classification number: C22C29/08 ,  B22F2005/001 ,  B22F2998/00 ,  B22F2999/00 ,  C23C28/042 ,  C23C28/044 ,  C23C30/005 ,  Y10T407/27 ,  Y10T428/12576 ,  Y10T428/24975 ,  Y10T428/252 ,  Y10T428/265 ,  B22F2207/03 ,  B22F2303/05 ,  B22F2302/10 ,  B22F2302/15

    Abstract: The present invention relates to coated cutting tool inserts particularly useful for heavy roughing turning operations of very large steel components, such as drive shafts for ships and shafts for wind power plants. The inserts are large with an iC, inscribed circle diameter, of greater than or equal to about 19 mm and a thickness of greater than or equal to about 6 mm with a composition of from about 5 to about 10 wt-% Co, from about 5 to about 12 wt-% cubic carbides or carbonitrides of the metals Ti, Ta and/or Nb, and balance WC with a stratified binder phase enriched surface zone from about 15 to about 40 μm thick. The inserts have an edge rounding before coating of 35-95 μm. The coating comprises a first, innermost layer of TiCxNyOz and a total thickness from about 0.1 to about 1.5 μm, a second layer of TiCxNy with a thickness of from about 4.5 to about 9.5 μm with columnar grains, a third layer of TiCxNyOz with a thickness of from about 0.3 to about 1.5 μm, a fourth layer of a smooth α-Al2O3 with a thickness of from about 4.5 to about 9.5 μm and, a from about 0.1 to about 2 μm thick colored top layer, preferably TiN or ZrN, on the clearance sides. The invention also relates to the method of making such inserts and the use thereof for heavy roughing turning operations of very large steel components.

    Abstract translation: 本发明涉及对于非常大的钢部件（例如用于船舶的驱动轴和用于风力发电厂的轴）的重型粗加工车削操作特别有用的涂覆切削刀具插入件。 插入件大，iC，内径圆直径大于或等于约19mm，厚度大于或等于约6mm，组成为约5至约10重量％Co，约为约 金属Ti，Ta和/或Nb的5至约12重量％的立方碳化物或碳氮化物，以及具有约15至约40μm厚的层状粘结相富集表面区域的平衡WC。 在35-95μm的涂层之前，刀片具有圆角。 该涂层包括第一最内层的TiC x N y O z和约0.1至约1.5μm的总厚度，厚度为约4.5至约9.5μm的具有柱状晶粒的第二TiC x N y层，厚度为约4.5至约9.5μm的第三层TiC x N y O z，其厚度为 约0.3至约1.5μm的第四层厚度为约4.5至约9.5μm的平滑α-Al 2 O 3，以及约0.1至约2μm厚的着色顶层，优选为TiN或ZrN， 间隙侧。 本发明还涉及制造这种刀片的方法及其用于非常大的钢部件的粗加工车削操作的用途。

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