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公开(公告)号:US06375708B1
公开(公告)日:2002-04-23
申请号:US09652175
申请日:2000-08-31
申请人: Leonid P. Dorfman , Michael J. Scheithauer , Muktesh Paliwal , David L. Houck , James R. Spencer
发明人: Leonid P. Dorfman , Michael J. Scheithauer , Muktesh Paliwal , David L. Houck , James R. Spencer
IPC分类号: C22C2704
CPC分类号: B22F1/025 , B22F1/0003 , B22F9/22 , B22F2998/00 , C01G41/00 , C04B41/5133 , C04B41/88 , C22C1/045 , H01H1/025 , H01H11/048 , H01L23/49883 , H01L2924/0002 , H05K1/092 , B22F3/1035 , H01L2924/00
摘要: A W—Cu—Ni alloy having thermophysical properties suitable for use in electrical contacts and electrodes is described. The alloy is formed by direct sintering of a powder blend comprising a tungsten-copper composite powder and a nickel powder. The tungsten-copper composite powder component of the blend comprises individual dual phase particles having a copper phase and a tungsten phase wherein the tungsten phase substantially encapsulates the copper phase. The method for direct sintering the W—Cu—Ni alloy substantially eliminates the formation of brittle intermetallics and slumping during sintering.
摘要翻译: 描述了具有适用于电触点和电极的热物性的W-Cu-Ni合金。 通过直接烧结包含钨 - 铜复合粉末和镍粉末的粉末混合物形成合金。 共混物的钨 - 铜复合粉末组分包括具有铜相和钨相的单独的双相颗粒,其中钨相基本上封装铜相。 直接烧结W-Cu-Ni合金的方法基本上消除了脆性金属间化合物的形成和烧结期间的塌陷。
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公开(公告)号:US5956560A
公开(公告)日:1999-09-21
申请号:US784159
申请日:1997-01-15
申请人: Leonid P. Dorfman , David L. Houck , Michael J. Scheithauer , Muktesh Paliwal , Gail T. Meyers , Frank J. Venskytis
发明人: Leonid P. Dorfman , David L. Houck , Michael J. Scheithauer , Muktesh Paliwal , Gail T. Meyers , Frank J. Venskytis
IPC分类号: B22F1/00 , B22F1/02 , B22F9/22 , C01G41/00 , C04B41/51 , C04B41/88 , C22C1/04 , H01H1/025 , H01L23/498 , H05K1/09
CPC分类号: C04B41/009 , B22F1/025 , B22F9/22 , C01G41/00 , C04B41/5133 , C04B41/88 , C22C1/045 , H01H1/025 , H01L23/49883 , B22F2998/00 , C04B2111/00844 , H01L2924/0002 , H05K1/092 , Y10T428/12181 , Y10T428/2993
摘要: A high performance W--Cu composite powder which is composed of individual particles having a tungsten phase and a copper phase wherein the tungsten phase substantially encapsulates the copper phase. The tungsten-coated copper composite powder may be pressed and sintered into W--Cu pseudoalloy articles having a homogeneous distribution of W and Cu phases without experiencing copper bleedout or it may be used in ceramic metallization for the electronics industry.
摘要翻译: 一种高性能的W-Cu复合粉末,其由具有钨相和铜相的单个颗粒组成,其中钨相基本上封装铜相。 可以将钨涂覆的铜复合粉末压制并烧结成具有均匀分布的W相和Cu相的W-Cu假合金制品,而不会经历铜渗出,或者可以用于电子工业的陶瓷金属化。
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公开(公告)号:US5897962A
公开(公告)日:1999-04-27
申请号:US502203
申请日:1995-07-13
申请人: David L. Houck , Nelson Kopatz , Muktesh Paliwal , Sanjay Sampath
发明人: David L. Houck , Nelson Kopatz , Muktesh Paliwal , Sanjay Sampath
IPC分类号: C22C1/04 , H01H1/025 , H01L23/373 , H01L23/498 , B22F7/06 , B22F9/08 , B22F9/22
CPC分类号: C22C1/045 , H01H1/025 , H01L23/3736 , H01L23/49883 , B22F2998/00 , B22F2998/10 , H01L2924/0002 , Y10T428/12028 , Y10T428/12181
摘要: A method of making flowable tungsten/copper composite powder by milling an aqueous slurry of a mixture of the desired weight ratio of tungsten powder and copper oxide powder and, optionally, a small amount of cobalt powder, spray-drying the slurry to form spherical, flowable agglomerates, and reducing the agglomerates in a hydrogen atmosphere.
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公开(公告)号:US5439638A
公开(公告)日:1995-08-08
申请号:US92727
申请日:1993-07-16
申请人: David L. Houck , Nelson Kopatz , Muktesh Paliwal , Sanjay Sampath
发明人: David L. Houck , Nelson Kopatz , Muktesh Paliwal , Sanjay Sampath
IPC分类号: C22C1/04 , H01H1/025 , H01L23/373 , H01L23/492 , H01L23/498 , B22F1/00 , B22F9/04
CPC分类号: C22C1/045 , H01H1/025 , H01L23/3736 , H01L23/4924 , H01L23/49883 , B22F2998/00 , H01L2924/0002
摘要: A method of making flowable tungsten/copper composite powder by milling an aqueous slurry of a mixture of the desired weight ratio of tungsten powder and copper oxide powder and, optionally, a small amount of cobalt powder, spray-drying the slurry to form spherical, flowable agglomerates, and reducing the agglomerates in a hydrogen atmosphere.
摘要翻译: 通过研磨所需重量比的钨粉末和氧化铜粉末和任选的少量钴粉末的混合物的水性浆料来制造可流动的钨/铜复合粉末的方法,喷雾干燥该浆料以形成球形, 可流动的附聚物,并在氢气气氛中还原附聚物。
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公开(公告)号:US5124091A
公开(公告)日:1992-06-23
申请号:US704681
申请日:1991-05-17
CPC分类号: B22F9/082 , B01J2/04 , B22F1/0048
摘要: A process for producing fine powder, which includes entraining a starting powder material in a carrier gas, injecting the starting powder material using the carrier gas into a high temperature jet to form a high velocity stream of molten droplets, fragmenting the resulting high velocity molten droplets by impacting against a substrate wherein the temperature of the substrate is above the melting point of the powder material, to form smaller droplets, and allowing the resulting fragmented smaller droplets to spheroidize and solidify in flight.
摘要翻译: 一种生产精细粉末的方法,其包括将起始粉末材料夹入载气中,使用载气将起始粉末材料注入高温射流中以形成高速熔融液滴流,将所得到的高速熔融液滴碎裂 通过冲击衬底,其中衬底的温度高于粉末材料的熔点,以形成更小的液滴,并且允许所得的碎裂的较小的液滴在飞行中球化和固化。
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公开(公告)号:US4755221A
公开(公告)日:1988-07-05
申请号:US843440
申请日:1986-03-24
申请人: Muktesh Paliwal , Walter A. Johnson
发明人: Muktesh Paliwal , Walter A. Johnson
CPC分类号: B22F1/0048 , C22C1/1042 , C22C32/0073
摘要: Composite powder particles which are essentially spherical in shape are disclosed which consist essentially of particles of a matrix phase which consists essentially of a metal selected from the group consisting of aluminum and aluminum based alloys and a reinforcement phase which is relatively uniformly dispersed in and bonded to the matrix, the reinforcement phase comprising titanium diboride.A process is disclosed for producing the above composite particles which involves entraining in a carrier gas a plurality of agglomerated powders, at least one of the powders supplying aluminum, at least one of the powders supplying titanium without boron and at least one of the powders supplying boron without titanium. The powders are fed through a high temperature zone to cause essentially complete melting and coalescence of the powders wherein at least a part of the titanium and at least a part of the boron combine to form titanium diboride and thereafter resolidified to form the composite powder particles.The resolidification can be done by impacting the high temperature treated powder against a surface having a temperature below the solidification temperature of the matrix, in which case a composite material is formed.
摘要翻译: 公开了基本上是球形的复合粉末颗粒,其基本上由基质相的颗粒组成,其基本上由选自铝和铝基合金的金属组成,并且增强相相对均匀地分散并粘合到 该基体,包含二硼化钛的增强相。 公开了一种用于生产上述复合颗粒的方法,其包括在载气中夹带多个附聚粉末,至少一种供应铝的粉末,至少一种不提供硼的粉末和至少一种粉末供应 不含钛的硼。 将粉末通过高温区域进料,以使粉末基本上完全熔融和聚结,其中钛和至少一部分硼的至少一部分结合形成二硼化钛,然后重新固化形成复合粉末颗粒。 可以通过将高温处理的粉末抵抗温度低于基体的凝固温度的表面来进行再凝固,在这种情况下形成复合材料。
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公开(公告)号:US4690796A
公开(公告)日:1987-09-01
申请号:US839313
申请日:1986-03-13
申请人: Muktesh Paliwal
发明人: Muktesh Paliwal
CPC分类号: B22F1/0048 , C22C32/0073
摘要: A process is disclosed for producing composite powder particles consisting essentially of a matrix phase and a reinforcement phase. The process involves entraining agglomerated particles in a carrier gas, the agglomerated particles consisting essentially of titanium diboride and particles of a metal selected from the group consisting of aluminum and aluminum based alloys. The agglomerated particles are fed through a high temperature zone having a temperature sufficient to allow the metal particles to melt, coalesce together, and encapsulate the titanium diboride particles. The metal is then resolidified, resulting in the formation of the composite powder particles wherein the matrix phase consists essentially of the metal and the reinforcement phase consists essentially of the titanium diboride particles.A process is disclosed for producing a composite material in which the metal which is selected from the group consisting of aluminum and aluminum based alloys is the matrix phase and titanium diboride is the reinforcement phase. The process involves entraining agglomerates in a carrier gas and passing the agglomerates through a high temperature zone as described above. The metal is resolidified by impacting the resulting high temperature treated particles against a surface having a temperature below the solidification temperature of the metal.
摘要翻译: 公开了用于生产基本上由基质相和强化相组成的复合粉末颗粒的方法。 该方法包括将载气中的附聚颗粒夹带,所述附聚颗粒基本上由二硼化钛和选自铝和铝基合金的金属颗粒组成。 聚集的颗粒通过具有足以允许金属颗粒熔化,聚结在一起并包封二硼化钛颗粒的温度的高温区域。 然后将金属重新固化,导致复合粉末颗粒的形成,其中基质相基本上由金属组成,增强相主要由二硼化钛颗粒组成。 公开了一种制造复合材料的方法,其中选自铝和铝基合金的金属是基体相,并且二硼化钛是增强相。 该方法包括将载体夹带在载气中并使附聚物通过如上所述的高温区。 通过将所得到的高温处理过的颗粒撞击温度低于金属凝固温度的表面,将金属重新固化。
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公开(公告)号:US4735652A
公开(公告)日:1988-04-05
申请号:US931572
申请日:1986-11-17
CPC分类号: B22F1/0096
摘要: A process is disclosed for producing agglomerates of aluminum based material which is suitable for plasma melting rapid solidification processing. The process involves first forming a slurry comprising the aluminum based material and one or more fluxing agents and then removing the liquid medium from the slurry to produce agglomerates of the aluminum based material and the fluxing agent or agents.
摘要翻译: 公开了一种用于生产适用于等离子熔融快速固化处理的铝基材料附聚物的方法。 该方法包括首先形成包含铝基材料和一种或多种助熔剂的浆料,然后从浆料中除去液体介质以产生铝基材料和助熔剂或试剂的附聚物。
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公开(公告)号:US4687511A
公开(公告)日:1987-08-18
申请号:US863653
申请日:1986-05-15
申请人: Muktesh Paliwal , Walter A. Johnson
发明人: Muktesh Paliwal , Walter A. Johnson
CPC分类号: B22F1/0048 , B22F1/0088 , C22C1/058 , C22C1/1042 , H01H11/048
摘要: A composite powdered material is disclosed consisting essentially of particles having a metal matrix and one or more relatively uniform discrete dispersed reinforcement phases in the matrix, the reinforcement phases being of high strength or high hardness compounds selected from intermetallic compounds and metal compounds selected from the group consisting of metal borides, carbides, nitrides, oxides, carbonitrides, and mixtures thereof. The composite powdered particles are spheres of from about 25 to about 200 micrometers and the reinforcement phases have particles of a maximum size of less than about 10 micrometers. A process for producing this composite powder is disclosed which involves entraining in a carrier gas a plurality of powders wherein at least one of the powders supplies the metal from which the matrix is to be formed, and wherein at least two of the powders supply the constituents from which the reinforcement phases are to be formed. The powders are then fed through a high temperature zone to cause essentially complete melting and coalescence of the powders and to cause at least part of the constituents to combine to form at least one of the reinforcement phases, followed by resolidification.
摘要翻译: 公开了一种复合粉末材料,其基本上由在基体中具有金属基体和一个或多个相对均匀的分散分散的强化相的颗粒组成,强化相是高强度或选自金属间化合物和选自以下的金属化合物的高硬度化合物 由金属硼化物,碳化物,氮化物,氧化物,碳氮化物及其混合物组成。 复合粉末颗粒是约25至约200微米的球体,并且强化相具有小于约10微米的最大尺寸的颗粒。 公开了一种生产该复合粉末的方法,其包括将多种粉末夹带在载体气体中,其中至少一种粉末供应要从其中形成基质的金属,并且其中至少两种粉末供应组分 从中形成加固相。 然后将粉末通过高温区域进料以引起粉末的基本上完全熔化和聚结,并使至少部分组分结合形成至少一个强化相,随后重新固化。
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