公开(公告)号：US20090308636A1

公开(公告)日：2009-12-17

申请号：US12137745

申请日：2008-06-12

申请人： Michael P Chudzik ,  Troy Graves-Abe ,  Rashmi Jha ,  Renee T. Mo ,  Keith Kwong Hon Wong

发明人： Michael P Chudzik ,  Troy Graves-Abe ,  Rashmi Jha ,  Renee T. Mo ,  Keith Kwong Hon Wong

IPC分类号： H01L21/28 ,  H01B5/14

CPC分类号： H01L29/4966 ,  H01L21/28088 ,  H01L21/324 ,  H01L29/517

摘要： Structure and method of improving the performance of metal gate devices by depositing an in-situ silicon (Si) cap are disclosed. A wafer including a substrate and a dielectric layer is heated through a degas process, and then cooled to approximately room temperature. A metal layer is then deposited, and then an in-situ Si cap is deposited thereon. The Si cap is deposited without vacuum break, i.e., in the same mainframe or in the same chamber, as the heating, cooling and metal deposition processes. As such, the amount of oxygen available for interlayer oxide regrowth during subsequent processing is reduced as well as the amount oxygen trapped in the metal gate.

摘要翻译： 公开了通过沉积原位硅（Si）帽来改善金属栅极器件的性能的结构和方法。 将包括基板和电介质层的晶片通过脱气加热，然后冷却至约室温。 然后沉积金属层，然后在其上沉积原位Si盖。 在加热，冷却和金属沉积过程中，Si盖被沉积成没有真空断裂，即在相同的主框架或相同的室中。 因此，在随后的处理期间可用于层间氧化物再生长的氧气量以及金属栅极中捕获的氧量减少。

公开(公告)号：US08138041B2

公开(公告)日：2012-03-20

申请号：US12137745

申请日：2008-06-12

申请人： Michael P. Chudzik ,  Troy Graves-Abe ,  Rashmi Jha ,  Renee T. Mo ,  Keith Kwong Hon Wong

发明人： Michael P. Chudzik ,  Troy Graves-Abe ,  Rashmi Jha ,  Renee T. Mo ,  Keith Kwong Hon Wong

IPC分类号： H01L21/203

CPC分类号： H01L29/4966 ,  H01L21/28088 ,  H01L21/324 ,  H01L29/517

摘要： Structure and method of improving the performance of metal gate devices by depositing an in-situ silicon (Si) cap are disclosed. A wafer including a substrate and a dielectric layer is heated through a degas process, and then cooled to approximately room temperature. A metal layer is then deposited, and then an in-situ Si cap is deposited thereon. The Si cap is deposited without vacuum break, i.e., in the same mainframe or in the same chamber, as the heating, cooling and metal deposition processes. As such, the amount of oxygen available for interlayer oxide regrowth during subsequent processing is reduced as well as the amount oxygen trapped in the metal gate.

摘要翻译： 公开了通过沉积原位硅（Si）帽来改善金属栅极器件的性能的结构和方法。 将包括基板和电介质层的晶片通过脱气加热，然后冷却至约室温。 然后沉积金属层，然后在其上沉积原位Si盖。 在加热，冷却和金属沉积过程中，Si盖被沉积成没有真空断裂，即在相同的主框架或相同的室中。 因此，在随后的处理期间可用于层间氧化物再生长的氧气量以及金属栅极中捕获的氧量减少。

公开(公告)号：US07754594B1

公开(公告)日：2010-07-13

申请号：US12359434

申请日：2009-01-26

申请人： Michael P Chudzik ,  Michael A Gribelyuk ,  Rashmi Jha ,  Renee T Mo ,  Naim Moumen ,  Keith Kwong Hon Wong

发明人： Michael P Chudzik ,  Michael A Gribelyuk ,  Rashmi Jha ,  Renee T Mo ,  Naim Moumen ,  Keith Kwong Hon Wong

IPC分类号： H01L21/3205

CPC分类号： H01L29/517 ,  H01L21/28079 ,  H01L21/28088 ,  H01L29/4958 ,  H01L29/4966

摘要： A metal gate and high-k dielectric device includes a substrate, an interfacial layer on top of the substrate, a high-k dielectric layer on top of the interfacial layer, a metal film on top of the high-k dielectric layer, a cap layer on top of the metal film and a metal gate layer on top of the cap layer. The thickness of the metal film and the thickness of the cap layer are tuned such that a target concentration of a cap layer material is present at an interface of the metal film and the high-k dielectric layer.

摘要翻译： 金属栅极和高k电介质器件包括衬底，衬底顶部的界面层，界面层顶部的高k电介质层，高k电介质层顶部的金属膜，帽 层在金属膜的顶部上，金属栅极层位于盖层的顶部。 调整金属膜的厚度和盖层的厚度，使得帽层材料的靶浓度存在于金属膜和高k电介质层的界面处。

公开(公告)号：US20100187610A1

公开(公告)日：2010-07-29

申请号：US12359520

申请日：2009-01-26

申请人： Unoh Kwon ,  Siddarth A. Krishnan ,  Takashi Ando ,  Michael P. Chudzik ,  Martin M. Frank ,  William K. Henson ,  Rashmi Jha ,  Yue Liang ,  Vijay Narayanan ,  Ravikumar Ramachandran ,  Keith Kwong Hon Wong

发明人： Unoh Kwon ,  Siddarth A. Krishnan ,  Takashi Ando ,  Michael P. Chudzik ,  Martin M. Frank ,  William K. Henson ,  Rashmi Jha ,  Yue Liang ,  Vijay Narayanan ,  Ravikumar Ramachandran ,  Keith Kwong Hon Wong

IPC分类号： H01L29/78 ,  H01L21/3205

CPC分类号： H01L21/823842 ,  H01L21/28088 ,  H01L21/823807 ,  H01L21/823857 ,  H01L29/1054 ,  H01L29/4966 ,  H01L29/517

摘要： A semiconductor device includes: a semiconductor substrate; a PFET formed on the substrate, the PFET includes a SiGe layer disposed on the substrate, a high-K dielectric layer disposed on the SiGe layer, a first metallic layer disposed on the high-k dielectric layer, a first intermediate layer disposed on the first metallic layer, a second metallic layer disposed on the first intermediate layer, a second intermediate layer disposed on the second metallic layer, and a third metallic layer disposed on the second intermediate layer; an NFET formed on the substrate, the NFET includes the high-k dielectric layer, the high-k dielectric layer being disposed on the substrate, the second intermediate layer, the second intermediate layer being disposed on the high-k dielectric layer, and the third metallic layer, the third metallic layer being disposed on the second intermediate layer. Alternatively, the first metallic layer is omitted. A method to fabricate the device includes providing SiO2 and alpha-silicon layers or a dBARC layer.

摘要翻译： 半导体器件包括：半导体衬底; 形成在衬底上的PFET，PFET包括设置在衬底上的SiGe层，设置在SiGe层上的高K电介质层，设置在高k电介质层上的第一金属层，设置在第一中间层上的第一中间层 第一金属层，设置在第一中间层上的第二金属层，设置在第二金属层上的第二中间层和设置在第二中间层上的第三金属层; 形成在衬底上的NFET，NFET包括高k电介质层，高k电介质层设置在衬底上，第二中间层，第二中间层设置在高k电介质层上，并且 第三金属层，第三金属层设置在第二中间层上。 或者，省略第一金属层。 制造该器件的方法包括提供SiO 2和α-硅层或dBARC层。

公开(公告)号：US20090294920A1

公开(公告)日：2009-12-03

申请号：US12132146

申请日：2008-06-03

申请人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

发明人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

IPC分类号： H01L23/58 ,  H01L21/311

CPC分类号： H01L21/31133 ,  H01L21/31127 ,  H01L21/31138

摘要： Methods for forming a front-end-of-the-line (FEOL) dual high-k gate using a photoresist mask and structures thereof are disclosed. One embodiment of the disclosed method includes depositing a high-k dielectric film on a substrate of a FEOL CMOS structure followed by depositing a photoresist thereon; patterning the high-k dielectric according to the photoresist; and removing the photoresist thereafter. The removing of the photoresist includes using an organic solvent followed by removal of any residual photoresist including organic and/or carbon film. The removal of residual photoresist may include a degas process, alternatively known as a bake process. Alternatively, a nitrogen-hydrogen forming gas (i.e., a mixture of nitrogen and hydrogen) (N2/H2) or ammonia (NH3) may be used to remove the photoresist mask. With the use of the plasma nitrogen-hydrogen forming gas (N2/H2) or a plasma ammonia (NH3), no apparent organic residual is observed.

摘要翻译： 公开了使用光致抗蚀剂掩模及其结构形成前端（FEOL）双高k栅极的方法。 所公开方法的一个实施例包括在FEOL CMOS结构的衬底上沉积高k电介质膜，然后在其上沉积光致抗蚀剂; 根据光致抗蚀剂图案化高k电介质; 之后除去光致抗蚀剂。 去除光致抗蚀剂包括使用有机溶剂，然后除去包括有机和/或碳膜的残留光致抗蚀剂。 去除残留的光致抗蚀剂可以包括脱气工艺，或称为烘烤工艺。 或者，可以使用形成氮气的气体（即，氮气和氢气的混合物）（N 2 / H 2）或氨（NH 3）以除去光致抗蚀剂掩模。 通过使用等离子体形成氮气的气体（N 2 / H 2）或等离子体氨（NH 3），没有观察到明显的有机残留。

公开(公告)号：US20090152651A1

公开(公告)日：2009-06-18

申请号：US11958595

申请日：2007-12-18

申请人： Huiming Bu ,  Rick Carter ,  Michael P. Chudzik ,  Troy L. Graves ,  Michael A. Gribelyuk ,  Rashmi Jha ,  Vijay Narayanan ,  Dae-Gyu Park ,  Vamsi K. Paruchuri ,  Hongwen Yan ,  Bruce B. Doris ,  Keith Kwong Hon Wong

发明人： Huiming Bu ,  Rick Carter ,  Michael P. Chudzik ,  Troy L. Graves ,  Michael A. Gribelyuk ,  Rashmi Jha ,  Vijay Narayanan ,  Dae-Gyu Park ,  Vamsi K. Paruchuri ,  Hongwen Yan ,  Bruce B. Doris ,  Keith Kwong Hon Wong

IPC分类号： H01L29/78

CPC分类号： H01L21/28088 ,  H01L29/4966 ,  H01L29/517

摘要： A transistor has a channel region in a substrate and source and drain regions in the substrate on opposite sides of the channel region. A gate stack is formed on the substrate above the channel region. This gate stack comprises an interface layer contacting the channel region of the substrate, and a high-k dielectric layer (having a dielectric constant above 4.0) contacting (on) the interface layer. A Nitrogen rich first metal Nitride layer contacts (is on) the dielectric layer, and a metal rich second metal Nitride layer contacts (is on) the first metal Nitride layer. Finally, a Polysilicon cap contacts (is on) the second metal Nitride layer.

摘要翻译： 晶体管在衬底中具有通道区域，在沟道区域的相对侧上具有衬底中的源极和漏极区域。 栅极堆叠形成在沟道区域上方的衬底上。 该栅极堆叠包括与衬底的沟道区域接触的界面层和与界面层（上）接触的高k电介质层（介电常数高于4.0）。 富氮的第一金属氮化物层在电介质层上接触，并且富金属的第二金属氮化物层与第一金属氮化物层接触（在）上。 最后，多晶硅帽与第二金属氮化物层接触（在）上。

公开(公告)号：US07915115B2

公开(公告)日：2011-03-29

申请号：US12132146

申请日：2008-06-03

申请人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

发明人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

IPC分类号： H01L29/72

CPC分类号： H01L21/31133 ,  H01L21/31127 ,  H01L21/31138

摘要： Methods for forming a front-end-of-the-line (FEOL) dual high-k gate using a photoresist mask and structures thereof are disclosed. One embodiment of the disclosed method includes depositing a high-k dielectric film on a substrate of a FEOL CMOS structure followed by depositing a photoresist thereon; patterning the high-k dielectric according to the photoresist; and removing the photoresist thereafter. The removing of the photoresist includes using an organic solvent followed by removal of any residual photoresist including organic and/or carbon film. The removal of residual photoresist may include a degas process, alternatively known as a bake process. Alternatively, a nitrogen-hydrogen forming gas (i.e., a mixture of nitrogen and hydrogen) (N2/H2) or ammonia (NH3) may be used to remove the photoresist mask. With the use of the plasma nitrogen-hydrogen forming gas (N2/H2) or a plasma ammonia (NH3), no apparent organic residual is observed.

摘要翻译： 公开了使用光致抗蚀剂掩模及其结构形成前端（FEOL）双高k栅极的方法。 所公开方法的一个实施例包括在FEOL CMOS结构的衬底上沉积高k电介质膜，然后在其上沉积光致抗蚀剂; 根据光致抗蚀剂图案化高k电介质; 之后除去光致抗蚀剂。 去除光致抗蚀剂包括使用有机溶剂，然后除去包括有机和/或碳膜的残留光致抗蚀剂。 去除残留的光致抗蚀剂可以包括脱气工艺，或称为烘烤工艺。 或者，可以使用形成氮气的气体（即，氮气和氢气的混合物）（N 2 / H 2）或氨（NH 3）以除去光致抗蚀剂掩模。 通过使用等离子体形成氮气的气体（N 2 / H 2）或等离子体氨（NH 3），没有观察到明显的有机残留。

公开(公告)号：US07838908B2

公开(公告)日：2010-11-23

申请号：US12359520

申请日：2009-01-26

申请人： Unoh Kwon ,  Siddarth A. Krishnan ,  Takashi Ando ,  Michael P. Chudzik ,  Martin M. Frank ,  William K. Henson ,  Rashmi Jha ,  Yue Liang ,  Vijay Narayanan ,  Ravikumar Ramachandran ,  Keith Kwong Hon Wong

发明人： Unoh Kwon ,  Siddarth A. Krishnan ,  Takashi Ando ,  Michael P. Chudzik ,  Martin M. Frank ,  William K. Henson ,  Rashmi Jha ,  Yue Liang ,  Vijay Narayanan ,  Ravikumar Ramachandran ,  Keith Kwong Hon Wong

IPC分类号： H01L27/10

CPC分类号： H01L21/823842 ,  H01L21/28088 ,  H01L21/823807 ,  H01L21/823857 ,  H01L29/1054 ,  H01L29/4966 ,  H01L29/517

摘要： A semiconductor device includes: a semiconductor substrate; a PFET formed on the substrate, the PFET includes a SiGe layer disposed on the substrate, a high-K dielectric layer disposed on the SiGe layer, a first metallic layer disposed on the high-k dielectric layer, a first intermediate layer disposed on the first metallic layer, a second metallic layer disposed on the first intermediate layer, a second intermediate layer disposed on the second metallic layer, and a third metallic layer disposed on the second intermediate layer; an NFET formed on the substrate, the NFET includes the high-k dielectric layer, the high-k dielectric layer being disposed on the substrate, the second intermediate layer, the second intermediate layer being disposed on the high-k dielectric layer, and the third metallic layer, the third metallic layer being disposed on the second intermediate layer. Alternatively, the first metallic layer is omitted. A method to fabricate the device includes providing SiO2 and alpha-silicon layers or a dBARC layer.

摘要翻译： 半导体器件包括：半导体衬底; 形成在衬底上的PFET，PFET包括设置在衬底上的SiGe层，设置在SiGe层上的高K电介质层，设置在高k电介质层上的第一金属层，设置在第一中间层上的第一中间层 第一金属层，设置在第一中间层上的第二金属层，设置在第二金属层上的第二中间层和设置在第二中间层上的第三金属层; 形成在衬底上的NFET，NFET包括高k电介质层，高k电介质层设置在衬底上，第二中间层，第二中间层设置在高k电介质层上，并且 第三金属层，第三金属层设置在第二中间层上。 或者，省略第一金属层。 制造该器件的方法包括提供SiO 2和α-硅层或dBARC层。

公开(公告)号：US08120144B2

公开(公告)日：2012-02-21

申请号：US13018888

申请日：2011-02-01

申请人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

发明人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

IPC分类号： H01L29/72

CPC分类号： H01L21/31133 ,  H01L21/31127 ,  H01L21/31138

摘要： Methods for forming a front-end-of-the-line (FEOL) dual high-k gate using a photoresist mask and structures thereof are disclosed. One embodiment of the disclosed method includes depositing a high-k dielectric film on a substrate of a FEOL CMOS structure followed by depositing a photoresist thereon; patterning the high-k dielectric according to the photoresist; and removing the photoresist thereafter. The removing of the photoresist includes using an organic solvent followed by removal of any residual photoresist including organic and/or carbon film. The removal of residual photoresist may include a degas process, alternatively known as a bake process. Alternatively, a nitrogen-hydrogen forming gas (i.e., a mixture of nitrogen and hydrogen) (N2/H2) or ammonia (NH3) may be used to remove the photoresist mask. With the use of the plasma nitrogen-hydrogen forming gas (N2/H2) or a plasma ammonia (NH3), no apparent organic residual is observed.

摘要翻译： 公开了使用光致抗蚀剂掩模及其结构形成前端（FEOL）双高k栅极的方法。 所公开方法的一个实施例包括在FEOL CMOS结构的衬底上沉积高k电介质膜，然后在其上沉积光致抗蚀剂; 根据光致抗蚀剂图案化高k电介质; 之后除去光致抗蚀剂。 去除光致抗蚀剂包括使用有机溶剂，然后除去包括有机和/或碳膜的残留光致抗蚀剂。 去除残留的光致抗蚀剂可以包括脱气工艺，或称为烘烤工艺。 或者，可以使用形成氮气的气体（即，氮气和氢气的混合物）（N 2 / H 2）或氨（NH 3）以除去光致抗蚀剂掩模。 通过使用等离子体形成氮气的气体（N 2 / H 2）或等离子体氨（NH 3），没有观察到明显的有机残留。

公开(公告)号：US20110121436A1

公开(公告)日：2011-05-26

申请号：US13018888

申请日：2011-02-01

申请人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

发明人： Michael P. Chudzik ,  Rashmi Jha ,  Naim Moumen ,  Keith Kwong Hon Wong ,  Ying H. Tsang

IPC分类号： H01L23/58 ,  H01L21/31

CPC分类号： H01L21/31133 ,  H01L21/31127 ,  H01L21/31138

摘要： Methods for forming a front-end-of-the-line (FEOL) dual high-k gate using a photoresist mask and structures thereof are disclosed. One embodiment of the disclosed method includes depositing a high-k dielectric film on a substrate of a FEOL CMOS structure followed by depositing a photoresist thereon; patterning the high-k dielectric according to the photoresist; and removing the photoresist thereafter. The removing of the photoresist includes using an organic solvent followed by removal of any residual photoresist including organic and/or carbon film. The removal of residual photoresist may include a degas process, alternatively known as a bake process. Alternatively, a nitrogen-hydrogen forming gas (i.e., a mixture of nitrogen and hydrogen) (N2/H2) or ammonia (NH3) may be used to remove the photoresist mask. With the use of the plasma nitrogen-hydrogen forming gas (N2/H2) or a plasma ammonia (NH3), no apparent organic residual is observed.

摘要翻译： 公开了使用光致抗蚀剂掩模及其结构形成前端（FEOL）双高k栅极的方法。 所公开方法的一个实施例包括在FEOL CMOS结构的衬底上沉积高k电介质膜，然后在其上沉积光致抗蚀剂; 根据光致抗蚀剂图案化高k电介质; 之后除去光致抗蚀剂。 去除光致抗蚀剂包括使用有机溶剂，然后除去包括有机和/或碳膜的残留光致抗蚀剂。 去除残留的光致抗蚀剂可以包括脱气工艺，或称为烘烤工艺。 或者，可以使用形成氮气的气体（即，氮气和氢气的混合物）（N 2 / H 2）或氨（NH 3）以除去光致抗蚀剂掩模。 通过使用等离子体形成氮气的气体（N 2 / H 2）或等离子体氨（NH 3），没有观察到明显的有机残留。