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公开(公告)号：US20180109154A1
公开(公告)日：2018-04-19
申请号：US15561406
申请日：2016-04-19
IPC分类号： H02K1/18
CPC分类号： H02K1/18 , H02K1/148 , H02K1/17 , H02K15/022 , H02K15/024
摘要： A stator is assembled by stacking, in the axial direction, a plurality of magnetic steel sheets having tooth portions. The steel sheets include connected tooth steel sheets in which the inner-circumferential-side end portions of the tooth portions are connected via connection portions in an annular shape along the circumferential direction, and non-connected tooth steel sheets which are separated from each other with the tooth portions not connected to each other. The connected tooth steel sheets and the non-connected tooth steel sheets are joined to each other in the axial direction via swage portions provided in the tooth portions. The thickness of each connection portion is smaller than the thickness of the other part of each steel sheet.
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公开(公告)号：US20160372992A1
公开(公告)日：2016-12-22
申请号：US15111325
申请日：2014-11-14
发明人： Hironori TSUIKI , Tatsuro HINO , Atsushi SAKAUE , Kazunori MUTO , Hiroyuki YASUDA , Kohei EGASHIRA , Akira HASHIMOTO , Hiroyuki AKITA
CPC分类号： H02K15/0421 , H02K1/16 , H02K3/12 , H02K15/045 , H02K2213/03
摘要： A manufacturing method for a stator winding coil includes: a bulging portion forming step that forms a bulging portion on a conductor wire; a crank portion forming step that forms a crank portion on the central portion of the bulging portion; an oblique portion forming step that forms oblique portions on the conductor wire at two ends of the bulging portion; a rectilinear portion forming step that forms rectilinear portions on the conductor wire at opposite ends of the oblique portions from the bulging portion; and a circular arc forming step that forms the oblique portions into a circular arc shape after forming the rectilinear portions.
摘要翻译： 定子绕组线圈的制造方法包括：在导线上形成凸起部的凸起部形成工序; 曲柄部形成工序，其在所述凸出部的中央部形成曲柄部; 倾斜部形成工序，其在所述突出部的两端形成在所述导体线上的倾斜部; 直线部分形成步骤，在与所述凸出部分相对的所述倾斜部分的相对端处，在所述导体线上形成直线部分; 以及在形成直线部分之后将倾斜部分形成圆弧形状的圆弧形成步骤。
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公开(公告)号：US20160172921A1
公开(公告)日：2016-06-16
申请号：US14904730
申请日：2013-11-08
发明人： Manabu YOSHINORI , Atsushi SAKAUE , Tatsuro HINO , Hironori TSUIKI , Shinichi OKADA , Hiroki SHIOTA , Masaya INOUE , Shogo OKAMOTO , Shinji NISHIMURA , Akira HASHIMOTO , Shinkichi SAWA , Yutaka IKURA , Ryuichi KITORA
摘要： A side surface at the outside of a plurality of teeth portions of one separated core is faced to a side surface of teeth portions of an adjacent separated core, so as to form a second slot which is straddled between the adjacent separated cores, and a first slot is formed by a plurality of teeth portions of one separated core, and a width size of the first slot is identical to a width size of the second slot, and coil conductor storage space is formed in the first slot via a first insulating component, and coil conductor storage space is formed in the second slot via a second insulating component, and a thickness size of the first insulating component is different from a thickness size of the second insulating component.
摘要翻译： 一个分离的芯的多个齿部分的外侧的侧表面相对于相邻的分离的芯的齿部分的侧表面，以形成跨在相邻的分离的芯之间的第二槽，并且第一 槽由一个分离的芯的多个齿部分形成，并且第一槽的宽度尺寸与第二槽的宽度尺寸相同，并且线圈导体存储空间经由第一绝缘构件形成在第一槽中， 并且经由第二绝缘部件在第二槽中形成线圈导体存储空间，并且第一绝缘构件的厚度尺寸与第二绝缘构件的厚度尺寸不同。
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公开(公告)号：US20180226846A1
公开(公告)日：2018-08-09
申请号：US15504511
申请日：2015-10-23
CPC分类号： H02K1/165 , H02K3/12 , H02K3/345 , H02K3/493 , H02K2213/03
摘要： A stacked iron core for an armature includes: an annular iron core piece having first iron core piece tooth portions, and connecting portions each for connecting circumferential ends of an end portion on an inner circumference side of each of the first iron core piece tooth portions; and an iron core piece stacked between the first iron core piece tooth portions of two of the annular iron core pieces, the iron core piece including: a second iron core piece tooth portion having an identical shape to that of the first iron core piece tooth portion; and flange portions protruding to both sides in a circumferential direction from an inner-circumference-side end of the second iron core piece tooth portion, and the iron core piece is separated from the iron core piece adjacent thereto in the circumferential direction, the connecting portion has a width y that is constant in a radial direction.
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公开(公告)号：US20170179780A1
公开(公告)日：2017-06-22
申请号：US15119929
申请日：2015-05-08
发明人： Hironori TSUIKI , Hiroyuki AKITA , Akira HASHIMOTO , Koji KAWAMURA , Sachiko KAWASAKI , Atsushi SAKAUE
CPC分类号： H02K3/12 , H02K15/0037 , H02K15/045 , H02K15/0464 , H02K15/066
摘要： Bridge portions forming coil end portions, at both ends in an axial direction, of a stator of the rotating electrical machine according to the present invention are configured coaxially about an axis of the stator; at least one bridge portion of the bridge portions of each coil at both ends in the axial direction is located outward of an inner peripheral surface of the stator; and a gap is present between an end surface of a stator core in the axial direction and each bridge portion.
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公开(公告)号：US20170163133A1
公开(公告)日：2017-06-08
申请号：US15128857
申请日：2015-06-16
发明人： Kohei EGASHIRA , Atsushi SAKAUE , Tatsuro HINO , Kazunori MUTO , Hironori TSUIKI
CPC分类号： H02K15/0478 , H02K3/12 , H02K15/0056 , H02K15/045 , H02K2213/03
摘要： A predetermined part of one conductive wire is pressurized and plastically worked to form a slot portion having a desired cross section, a part separated from the slot portion by a predetermined dimension is pressed to form a top portion, and then a part separated from the top portion by a predetermined dimension is plastically worked to form the next slot portion. Through repetition of such steps, a conductive wire in which necessary numbers of slot portions and top portions are formed is manufactured. Using the top portion as a reference, the conductive wire is folded to form a coil end portion and is wound by a plurality of turns into a hexagonal shape, thereby forming a hexagonal coil in which the conductive wire is wound by a predetermined number of turns. In the hexagonal coil, bundles of the slot portions become two opposite sides and are inserted in the slots of the armature.
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7.发明申请ROTARY ELECTRIC MACHINE AND MANUFACTURING METHOD FOR COIL FOR ROTARY ELECTRIC MACHINE 审中-公开旋转电机旋转电机及线圈制造方法公开(公告)号：US20160352169A1
公开(公告)日：2016-12-01
申请号：US15114635
申请日：2015-02-03
发明人： Kohei EGASHIRA , Atsushi SAKAUE , Tatsuro HINO , Kazunori MUTO , Hironori TSUIKI
CPC分类号： H02K3/12 , H02K1/16 , H02K15/045 , H02K2213/03
摘要： Coils that constitute an armature winding are produced by winding a conductor wire that has a rectangular cross section, the coils each include: four rectilinear portions that are inserted into a pair of slots; and three coil end portions that link the four rectilinear portions consecutively by each connecting together end portions of two selected rectilinear portions, the coils being mounted into the armature core so as to be arranged at a pitch of one slot in a circumferential direction, the coil end portions include: a bulging portion that protrudes axially outward in a convex shape; and oblique portions that link the two connected rectilinear portions and the bulging portion, the bulging portion has a crank portion that displaces radial positions of the two connected rectilinear portions by a set amount, and a cross-sectional area of the bulging portion is smaller than a cross-sectional area of the oblique portions.
摘要翻译： 构成电枢绕组的线圈通过卷绕具有矩形横截面的导体线来产生，线圈每个包括：插入一对槽中的四个直线部分; 以及三个线圈端部，通过将两个选定的直线部分的端部连接在一起连接四个直线部分，线圈被安装到电枢铁芯中，以沿圆周方向以一个槽的间距布置，线圈 端部包括：突出部，其以凸状轴向向外突出; 以及连接两个相连的直线部分和凸出部分的倾斜部分，凸出部分具有将两个连接的直线部分的径向位置移位一定量的曲柄部分，并且凸出部分的横截面面积小于 倾斜部分的横截面积。
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公开(公告)号：US20160268860A1
公开(公告)日：2016-09-15
申请号：US15029538
申请日：2014-07-07
IPC分类号： H02K3/28
摘要： An armature for an electric machine according to the present invention includes: an armature core in which a plurality of slots are arranged in a circumferential direction; and an armature winding that is mounted to the armature core, and includes a plurality of two-lane winding bodies that are each produced by stacking and winding two jointless continuous conductor wires that are coated with insulation such that the two conductor wires are stacked in a radial direction of the armature core, the two-lane winding bodies being arranged at a pitch of one slot in a circumferential direction so as to be mounted into a third slot, a first slot, and a second slot that line up consecutively in the circumferential direction at an angular spacing of six slots.
摘要翻译： 根据本发明的用于电机的电枢包括：电枢芯，其中多个槽沿圆周方向布置; 以及电枢绕组，其安装在所述电枢铁心上，并且包括多个双线圈绕组体，其通过堆叠和缠绕两个无接头的连续导体线制成，所述两个无接头的连续导线被涂覆有绝缘体，使得所述两个导体线堆叠在 电动铁芯的径向方向，双线路绕线体沿圆周方向以一个槽的间距布置，以便安装在第三槽，第一槽和第二槽中，该第三槽在圆周方向上连续排列 方向为六个槽的角度间隔。
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公开(公告)号：US20190356190A1
公开(公告)日：2019-11-21
申请号：US16197776
申请日：2018-11-21
发明人： Yoshiaki KITTA , Hironori TSUIKI
摘要： An insulating holder is comprised of a bobbin portion and bus bar supporting portions, and the bus bar supporting portions have bus bar walls which electrically separate each of bus bars, and step portions are formed, in a lamination direction of the bus bars, at the bus bar walls, and gap portions are formed, between the bus bars and the bus bar walls, in a longitudinal direction of the bus bars and in a lamination direction of cores, at the step portion, and an insulating cap, which complements the gap portions from the outside and maintains the bus bars, is included, in a state where the bus bars are installed to the bus bar walls.
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公开(公告)号：US20180041080A1
公开(公告)日：2018-02-08
申请号：US15556387
申请日：2016-04-11
发明人： Aiko NAKANO , Atsushi SAKAUE , Masaya INOUE , Moriyuki HAZEYAMA , Hironori TSUIKI , Sachiko KAWASAKI
摘要： This rotor includes: a rotor core in which a plurality of insertion holes each penetrating the rotor core in an axial direction are formed with intervals interposed thereamong in a circumferential direction; and magnets respectively provided in the insertion holes, wherein a hole-inside-peripheral-surface of each insertion hole does not contact with a magnet-inside-peripheral-surface of a corresponding one of the magnets, a hole-outside-peripheral-surface of the insertion hole and a magnet-outside-peripheral-surface of the magnet contact with each other at two locations of a first location and a second location, an adhesive layer portion is formed between the first location and the second location and between the hole-outside-peripheral-surface of the insertion hole and the magnet-outside-peripheral-surface of the magnet, and a first protruding portion which protrudes toward outside in a radial direction and which contacts with the magnet is formed at the hole-inside-peripheral-surface of the insertion hole.
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