摘要:
High integrity ultra-shallow source/drain junctions are formed employing cobalt silicide contacts. Emdodiments include forming field oxide regions, gates, spacers, and lightly doped implants, and then depositing a layer of oxide on a substrate. The oxide layer is masked to protect portions of the oxide layer located near the gate, where it is desired to have a shallow junction, then etched to expose portions of the intended source/drain regions where the silicided contacts are to be formed. A high-dosage source/drain implant is thereafter carried out to form deep source/drain junctions with the substrate where the oxide layer has been etched away, and to form shallower junctions near the gates, where the implant must travel through the oxide layer before reaching the substrate. A layer of cobalt is thereafter deposited and silicidation is performed to form metal silicide contacts over only the deep source/drain junctions, while the cobalt on the oxide layer (i.e., above the shallower junctions) does not react to form cobalt silicide, and is thereafter removed. The present invention provides ultra-shallow source-drain junctions near the gates for improved electrical characteristics, and deeper junctions away from the gates, with cobalt silicide contacts above only the deeper junction portions to avoid junction leakage, thereby facilitating reliable device scaling.
摘要:
High integrity shallow source/drain junctions are formed employing cobalt silicide contacts. Embodiments include depositing a layer of cobalt on a substrate above intended source/drain regions, depositing a cap layer of titanium or titanium nitride on the cobalt, depositing a doped film on the cap layer, and performing silicidation, as by rapid thermal annealing, to form a low-resistivity cobalt silicide and to diffuse impurities from the doped film through the cobalt silicide into the substrate to form a junction extending into the substrate a constant depth below the cobalt silicide interface. The formation of source/drain junctions self-aligned to the cobalt silicide/silicon interface prevents junction leakage while allowing the formation of cobalt silicide contacts at optimum thickness, thereby facilitating reliable device scaling.
摘要:
High integrity shallow source/drain junctions are formed employing cobalt silicide contacts. A layer of cobalt and a cap layer of titanium or titanium nitride are deposited on a substrate above intended source/drain regions, followed by silicidation. Embodiments include low-temperature rapid thermal annealing to form a high-resistivity phase cobalt silicide, removing the cap layer, depositing a doped film on the first phase cobalt silicide, and heating, as by high-temperature rapid thermal annealing, to form a low-resistance cobalt silicide during which impurities from the doped film diffuse through the cobalt silicide into the substrate to form source/drain regions having junctions extending into the substrate a constant depth below the cobalt silicide/silicon substrate interface. In another embodiment, impurities are diffused from the doped film to form source/drain regions and self-aligned junctions following formation of the low-resistance phase cobalt silicide. The formation of source/drain junctions self-aligned to the cobalt silicide/silicon substrate interface prevents junction leakage while allowing the formation of cobalt silicide contacts at optimum thickness to avoid parasitic series resistances, thereby facilitating reliable device scaling.
摘要:
High integrity ultra-shallow source/drain junctions are formed employing cobalt silicide contacts. These are formed by depositing a layer of cobalt on a substrate above intended source/drain regions, and depositing a doped amorphous silicon film on the cobalt. Silicidation, as by rapid thermal annealing, is performed to form a low-resistance cobalt suicide while consuming the amorphous silicon film and diffusing impurities from the doped amorphous silicon film through the cobalt silicide into the substrate. The diffusion of the impurities forms shallow junctions extending into the substrate a substantially constant depth below the cobalt silicide/silicon substrate interface. The consumption of the amorphous silicon film during silicidation, which results in less consumption of substrate silicon, and formation of source/drain junctions self-aligned to the cobalt silicide/silicon substrate interface, enables the formation of ultra-shallow source/drain junctions without junction leakage while allowing the formation of cobalt silicide contacts at optimum thickness, thereby facilitating reliable device scaling.
摘要:
High integrity ultra-shallow source/drain junctions are formed employing cobalt silicide contacts. Field oxide regions, gates, spacers, and source/drain implants are initially formed. A layer of silicon is then deposited. A protective non-contuctive film is then formed and anisotropically etched to expose the silicon layer on the source/drain regions and the top surfaces of the gates, and to form protective spacers on the edges of the field oxide regions and on the side surfaces of the gates. A layer of cobalt is thereafter deposited and silicidation is performed, as by rapid thermal annealing, to form a low-resistance cobalt silicide while consuming the silicon film. The consumption of the silicon film during silicidation results in less consumption of substrate silicon, thereby enabling the formation of ultra-shallow source/drain junctions without junction leakage, allowing the formation of cobalt silicide contacts at optimum thickness and facilitating reliable device scaling.
摘要:
High integrity cobalt silicide contacts are formed with shallow source/drain junctions. Embodiments include depositing a layer of cobalt on a substrate above intended source/drain regions, followed by silicidation and diffusing impurities from a doped film during or after silicidation in an environment which discourages out-diffusion of the impurities to the environment. The resulting source/drain junctions are self-aligned to the cobalt silicide/silicon substrate interface, thereby preventing junction leakage while advantageously enabling forming the cobalt silicide contacts at optimum thickness to avoid parasitic series resistances. The formation of self-aligned source/drain junctions to the cobalt silicide/silicon substrate interface facilitates reliable device scaling, while the avoidance of unwanted diffusion of impurities to the environment assures adequate doping of the source/drain regions.
摘要:
Self-aligned, ultra-shallow, heavily-doped source and drain regions of a MOS device are formed by implanting dopant containing ions in a dielectric layer formed on metal silicide layer portions on regions of a silicon-containing substrate where source and drain regions are to be formed in a silicon-containing substrate. Thermal treatment of the implanted dielectric layer results in out-diffusion of dopant through the metal silicide layer and into the region of the silicon-containing substrate immediately below the metal silicide layer portions, thereby forming heavily doped source and drain regions having an ultra-shallow junction spaced apart from the metal silicide/silicon substrate interface by a substantially uniform distance.
摘要:
A method for effectively generating limited trench width isolation structures without incurring the susceptibility to dishing problems to produce high quality ICs employs a computer to generate data representing a trench isolation mask capable of being used to etch a limited trench width isolation structure about the perimeter of active region layers, polygate layers, and Local Interconnect (LI) layers. Once the various layers are defined using data on the computer and configured such that chip real estate is maximized, then the boundaries are combined using, for example, logical OR operators to produce data representing an overall composite layer. Once the data representing the composite layer is determined, the data is expanded evenly outward in all horizontal directions by a predetermined amount, .lambda., to produce data representing a preliminary expanded region. Any narrow regions are then merged together with the preliminary expanded region to produce data representing a final expanded region, which is used to produce a mask employed to produce an even width trench about the perimeter of the composite layer. The computer then generates the mask according to the results achieved and the isolation trenches are etched. The resulting isolation trenches prevent short-circuits from occurring between the various electrical devices on the semiconductor device.
摘要:
An insulated trench isolation structure with large and small trenches of differing widths is formed in a semiconductor substrate with improved planarity using a simplified reverse source/drain planarization mask. Embodiments include forming large trenches and refilling them with an insulating material which also covers the substrate surface, masking the areas above the large trenches, etching to remove substantially all of the insulating material on the substrate surface and polishing to planarize the insulating material above the large trenches. Small trenches and peripheral trenches surrounding the large trenches are then formed, refilled with insulating material, and planarized. Since the large trenches are formed prior to and separately from the small trenches, etching can be carried out after the formation of a relatively simple planarization mask over only the large trenches, and not the small trenches. The use of a planarization mask with relatively few features having a relatively large geometry avoids the need to create and implement a complex and critical mask, thereby reducing manufacturing costs and increasing production throughput. Furthermore, because the large and small trenches are not polished at the same time, overpolishing is avoided, thereby improving planarity and, hence, the accuracy of subsequent photolithographic processing.
摘要:
An insulated trench isolation structure with large and small trenches of differing widths is formed in a semiconductor substrate using a simplified reverse source/drain planarization mask. Embodiments include forming trenches and refilling them with an insulating material which also covers a main surface of the substrate, polishing to remove an upper portion of the insulating material and to planarize the insulating material above the small trenches, furnace annealing to densify and strengthen the remaining insulating material, masking the insulating material above the large trenches, isotropically etching the insulating material, and polishing to planarize the insulating material. Since the insulating material is partially planarized and strengthened prior to etching, etching can be carried out after the formation of a relatively simple planarization mask over only the large trenches, and not the small trenches. Because the features of the planarization mask are relatively few and have a relatively large geometry, the present invention avoids the need to create and implement a critical mask, enabling production costs to be reduced and manufacturing throughput to be increased.