摘要:
An insulated trench isolation structure with large and small trenches of differing widths is formed in a semiconductor substrate without a planarization mask or etch. Embodiments include forming trenches and refilling them with an insulating material which also covers the substrate surface, followed by polishing to remove an upper portion of the insulating material and to planarize the insulating material above the small trenches. A second layer of insulating material is then deposited to fill seams in the insulating material above the small trenches and to fill steps in the insulating material above the large trenches. The insulating material is then planarized. Since the insulating material is partially planarized by the first polish and the seams and steps are filled by the second deposition, the resulting topography of the upper surface of the second layer of insulating material is small enough to enable a direct final polish without the need to create and implement a planarization mask and to perform an etch and mask removal, thereby reducing manufacturing costs and increasing production throughput.
摘要:
An insulated trench isolation structure is formed in a semiconductor substrate with an oxide or nitride spacer overlying and protecting a portion of a pad oxide layer at the trench edge such that the pad oxide layer acts as part of the gate oxide layer. Embodiments include providing a step between the trench fill and the pad oxide layer and forming the protective spacer thereon. The protective spacer protects the underlying portion of the pad oxide layer at the trench edge during pad oxide removal prior to forming a gate oxide. Therefore, it is only necessary to grow the gate oxide on the main surface of the substrate, not at the trench edges. The gate oxide can then be formed uniformly thin, while the remaining pad oxide at the trench edges is relatively thick.
摘要:
An insulated trench isolation structure with large and small trenches of differing widths is formed in a semiconductor substrate using a simplified reverse source/drain planarization mask. Embodiments include forming trenches and refilling them with an insulating material which also covers the substrate surface, polishing to remove an upper portion of the insulating material and to planarize the insulating material above the small trenches, depositing a second, thin layer of insulating material filling seams in the insulating material above the small trenches, masking the insulating material above the large trenches, isotropically etching, and polishing to planarize the insulating material. Since the insulating material is partially planarized and the seams over the small trenches are filled, etching can be carried out after the formation of a relatively simple planarization mask over only the large trenches, and not the small trenches. The use of a planarization mask having relatively few features with relatively large geometry avoids the necessity of creating and implementing a complex, critical mask, thereby reducing manufacturing costs and increasing production throughput.
摘要:
An insulated trench isolation structure is formed in a semiconductor substrate using a thin amorphous silicon or polysilicon polish stop layer by adding a reflectance compensation layer on the polish stop layer. As a result, the topological step between the main surface of the substrate and the uppermost surface of the trench fill is reduced, thereby facilitating the application and enhancing the accuracy of photolithographic techniques in forming features with minimal dimensions.
摘要:
A method and apparatus is provided for simplifying the manufacture of an interlayer dielectric where local interconnects are utilized. The invention utilizes a separate LI stack and first contact stack deposition and etch. In the first step, a layer of oxide etch stop and a layer of TEOS oxide are deposited to form a first LI stack. This stack is then contact etched, filled, and polished. A first contact stack is then formed by deposition of a doped silane oxide layer that is contact etched, filled, and polished. The method produces an ILD with a first layer of oxide etch stop, a second layer of undoped TEOS oxide, and a final layer of doped silane oxide.
摘要:
Accurate photolighographic processing is achieved employing a stepper global alignment structure enabling formation thereon of a substantially transparent layer having a substantially planar upper surface. Embodiments include a set of global alignment marks comprising spaced apart trenches, each trench segmented into a plurality of narrow trenches spaced apart by uprights and forming a dummy topographical area of narrow trenches surrounding the set of alignment marks. The segmented trenches and the dummy topographical area effectively provide a substantially uniform topography enabling deposition of a transparent layer without steps and effective local planarization. Since the upper surface of the transparent layer is substantially planar, layers of material deposited on the transparent layer during subsequent processing also have a substantially planar upper surface, thereby enabling transmission of the signal produced by the alignment marks to the stepper with minimal distortion.
摘要:
A method of forming metal silicide in a semiconductor wafer with reduced junction leakage introduces an alloy at cobalt grain boundaries within a cobalt layer that overlays a silicon layer. The alloy element can be precipitated during deposition of the cobalt and the alloy element, or by an intermediate anneal after deposition. The cobalt layer and the silicon layer are then annealed to form metal silicide regions. By precipitating an alloy at the cobalt grain boundaries, cobalt diffusion at the grain boundaries is retarded during a first rapid thermal annealing step. Bulk diffusion is encouraged, and a more uniform silicide film with reduced interface roughness is produced. Since the interface roughness is reduced with the methods of the present invention, junction leakage is reduced. This allows shallower junctions to be fabricated, leading to devices with improved performance.
摘要:
A method for forming ultra shallow junctions in a semiconductor wafer with reduced silicon consumption during salicidation supplies additional silicon during the salicidation process. After the gate and source/drain junctions are formed in a semiconductor device, high resistivity metal silicide regions are formed on the gate and source/drain junctions. Silicon is then deposited in a layer on the high resistivity metal silicide regions. An annealing step is then performed to form low resistivity metal silicide regions on the gate and source/drain junctions. The deposited silicon is a source of silicon that is employed as a diffusion species during the transformation of the high resistivity metal silicide (such as CoSi) to a low resistivity metal silicide (such as CoSi.sub.2). Since the additional silicon provided in the deposited layer is consumed, there is reduced consumption of the silicon from the ultra-shallow junctions, thereby preventing the bottom of the silicide regions from reaching the bottom of the source/drain junctions.
摘要:
High integrity ultra-shallow source/drain junctions are formed employing cobalt silicide contacts. Emdodiments include forming field oxide regions, gates, spacers, and lightly doped implants, and then depositing a layer of oxide on a substrate. The oxide layer is masked to protect portions of the oxide layer located near the gate, where it is desired to have a shallow junction, then etched to expose portions of the intended source/drain regions where the silicided contacts are to be formed. A high-dosage source/drain implant is thereafter carried out to form deep source/drain junctions with the substrate where the oxide layer has been etched away, and to form shallower junctions near the gates, where the implant must travel through the oxide layer before reaching the substrate. A layer of cobalt is thereafter deposited and silicidation is performed to form metal silicide contacts over only the deep source/drain junctions, while the cobalt on the oxide layer (i.e., above the shallower junctions) does not react to form cobalt silicide, and is thereafter removed. The present invention provides ultra-shallow source-drain junctions near the gates for improved electrical characteristics, and deeper junctions away from the gates, with cobalt silicide contacts above only the deeper junction portions to avoid junction leakage, thereby facilitating reliable device scaling.
摘要:
High integrity shallow source/drain junctions are formed employing cobalt silicide contacts. Embodiments include depositing a layer of cobalt on a substrate above intended source/drain regions, depositing a cap layer of titanium or titanium nitride on the cobalt, depositing a doped film on the cap layer, and performing silicidation, as by rapid thermal annealing, to form a low-resistivity cobalt silicide and to diffuse impurities from the doped film through the cobalt silicide into the substrate to form a junction extending into the substrate a constant depth below the cobalt silicide interface. The formation of source/drain junctions self-aligned to the cobalt silicide/silicon interface prevents junction leakage while allowing the formation of cobalt silicide contacts at optimum thickness, thereby facilitating reliable device scaling.