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公开(公告)号:US20250026691A1
公开(公告)日:2025-01-23
申请号:US18354119
申请日:2023-07-18
Applicant: Raytheon Technologies Corporation
Inventor: Paul Sheedy , Wayde R. Schmidt , Tania Bhatia Kashyap
Abstract: A ceramic article includes a ceramic matrix composite that has a porous reinforcement structure and a ceramic matrix within pores of the porous reinforcement structure. The ceramic matrix composite includes a surface zone comprised of an exterior surface of the ceramic matrix composite and pores that extend from the exterior surface into the ceramic matrix composite. A glaze material seals the surface zone within the pores of the surface zone and on the exterior surface of the surface zone as an exterior glaze layer on the ceramic matrix composite. The glaze material is a glass or glass-ceramic material. The ceramic matrix composite includes an interior zone under the surface zone, and the interior zone is free of any of the glaze material and has a greater porosity than the surface zone.
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公开(公告)号:US11685107B2
公开(公告)日:2023-06-27
申请号:US17086870
申请日:2020-11-02
Applicant: Raytheon Technologies Corporation
Inventor: Wayde R. Schmidt , Paul Sheedy , John A. Sharon , Dustin D. Caldwell , Slade R. Culp
IPC: B29C65/56 , B29C64/10 , B33Y10/00 , B33Y50/00 , B33Y80/00 , B29C64/386 , B22F10/00 , B22F10/12 , B22F10/14 , B22F10/18 , B22F10/25 , B22F10/28
CPC classification number: B29C64/10 , B22F10/00 , B29C64/386 , B29C65/565 , B33Y10/00 , B33Y50/00 , B33Y80/00 , B22F10/12 , B22F10/14 , B22F10/18 , B22F10/25 , B22F10/28
Abstract: An additive manufactured multi-portion article includes a first portion of an article manufactured by a first additive manufacturing process; and a second portion of the article manufactured by a second additive manufacturing process different than the first additive manufacturing process, the second portion attached to the first portion.
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公开(公告)号:US12180120B2
公开(公告)日:2024-12-31
申请号:US17649750
申请日:2022-02-02
Applicant: Raytheon Technologies Corporation
Inventor: Wayde R. Schmidt , Paul Sheedy
IPC: C04B35/64 , C04B35/626 , C04B35/628 , C04B35/657 , F01D5/02 , F01D5/14 , F01D9/02 , F01D25/08 , F01D25/24 , F23R3/00
Abstract: A method of manufacturing a CMC structure includes infiltrating a porous substrate with a composite material and performing a first densification on the infiltrated porous substrate, forming a first densified porous substrate, wherein the first densification includes techniques selected from the group of techniques comprising photonic curing, photonic sintering, pulsed thermal heating, or combinations thereof.
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公开(公告)号:US11802093B2
公开(公告)日:2023-10-31
申请号:US16550839
申请日:2019-08-26
Applicant: RAYTHEON TECHNOLOGIES CORPORATION
Inventor: Xia Tang , Paul Sheedy , Tania Bhatia Kashyap , Wayde R. Schmidt , Daniel G. Goberman
IPC: C04B41/87 , B32B9/00 , C04B35/14 , C04B35/56 , C04B35/565 , C04B35/195
CPC classification number: C04B41/87 , B32B9/005 , C04B35/14 , C04B35/195 , C04B35/5603 , C04B35/565 , B32B2255/20 , B32B2264/102 , B32B2307/308 , B32B2307/7265
Abstract: An article includes a ceramic-based substrate and a barrier layer on the ceramic-based substrate. The barrier layer includes a matrix of barium-magnesium alumino-silicate or SiO2, a dispersion of silicon oxycarbide particles in the matrix, and a dispersion of particles, of the other of barium-magnesium alumino-silicate or SiO2, in the matrix.
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5.
公开(公告)号:US20220411912A1
公开(公告)日:2022-12-29
申请号:US17899074
申请日:2022-08-30
Applicant: Raytheon Technologies Corporation
Inventor: Xia Tang , David C. Jarmon , James T. Beals , R. Wesley Jackson , Paul Sheedy
IPC: C23C4/10 , C04B41/52 , C04B41/89 , C23C24/08 , F01D5/28 , C23C28/04 , C23C4/11 , C04B41/00 , C23C4/129 , C23C4/134 , C23C4/12
Abstract: A coated article including an article having a surface; an oxidation resistant bond coat layer deposited on the surface, the oxidation resistant bond coat layer comprising a healing silica matrix and at least one oxygen scavenger forming a metal silicide network dispersed within the healing silica matrix; and a top coat layer disposed upon the oxidation resistant bond coat layer, whereby the oxidation resistant bond coat layer is operable to seal a crack in the top coat layer.
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公开(公告)号:US20210046713A1
公开(公告)日:2021-02-18
申请号:US17086870
申请日:2020-11-02
Applicant: Raytheon Technologies Corporation
Inventor: Wayde R. Schmidt , Paul Sheedy , John A. Sharon , Dustin D. Caldwell , Slade R. Culp
Abstract: An additive manufactured multi-portion article includes a first portion of an article manufactured by a first additive manufacturing process; and a second portion of the article manufactured by a second additive manufacturing process different than the first additive manufacturing process, the second portion attached to the first portion.
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7.
公开(公告)号:US12146224B2
公开(公告)日:2024-11-19
申请号:US17899074
申请日:2022-08-30
Applicant: Raytheon Technologies Corporation
Inventor: Xia Tang , David C. Jarmon , James T. Beals , R. Wesley Jackson , Paul Sheedy
IPC: C23C4/10 , C04B41/00 , C04B41/52 , C04B41/89 , C23C4/11 , C23C4/12 , C23C4/129 , C23C4/134 , C23C24/08 , C23C28/04 , F01D5/28 , F01D25/00
Abstract: A coated article including an article having a surface; an oxidation resistant bond coat layer deposited on the surface, the oxidation resistant bond coat layer comprising a healing silica matrix and at least one oxygen scavenger forming a metal silicide network dispersed within the healing silica matrix; and a top coat layer disposed upon the oxidation resistant bond coat layer, whereby the oxidation resistant bond coat layer is operable to seal a crack in the top coat layer.
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8.
公开(公告)号:US20230304194A1
公开(公告)日:2023-09-28
申请号:US18083817
申请日:2022-12-19
Applicant: Raytheon Technologies Corporation
Inventor: Paul Sheedy , Neal Magdefrau , Wayde R. Schmidt
IPC: D01F11/00 , C03C14/00 , C04B35/628 , C04B35/80 , C08K3/04 , C08K3/20 , C08K3/34 , C08K7/06 , C08K7/08 , C08K7/10 , C08K9/02 , C23C16/455 , C23C16/56
CPC classification number: D01F11/00 , C03C14/002 , C04B35/62863 , C04B35/62865 , C04B35/62868 , C04B35/62884 , C04B35/62894 , C04B35/62897 , C04B35/80 , C08K3/04 , C08K3/20 , C08K3/34 , C08K7/06 , C08K7/08 , C08K7/10 , C08K9/02 , C23C16/45525 , C23C16/56 , C03C2214/03
Abstract: Disclosed is a method of coating a high temperature fiber including depositing a base material on the high temperature fiber using atomic layer deposition, depositing an intermediate material precursor on the base material using molecular layer deposition, depositing a top material on the intermediate material precursor or the intermediate layer using atomic layer deposition, and heat treating the intermediate precursor. The intermediate material in the final coating includes a structural defect, has lower density than the top material or a combination thereof. Also disclosed are the coated high temperature fiber and a composite including the high temperature fiber.
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公开(公告)号:US20230183142A1
公开(公告)日:2023-06-15
申请号:US18107555
申请日:2023-02-09
Applicant: Raytheon Technologies Corporation
Inventor: Neal Magdefrau , Wayde R. Schmidt , Paul Sheedy
CPC classification number: C04B41/86 , C03C8/02 , C03C8/14 , C03C14/00 , C03C14/008 , C04B35/80 , C04B41/009 , C04B41/5022 , C04B41/5024 , F01D5/286 , F01D5/288 , C03C2209/00 , C03C2214/20 , C04B2235/5208 , F05D2230/22 , F05D2300/2102 , F05D2300/6033
Abstract: A method of fabricating a ceramic component includes hot pressing a composite component with a glass powder / filler cover mixture to form a consolidated glass-based coating on the composite component.
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10.
公开(公告)号:US20230160311A1
公开(公告)日:2023-05-25
申请号:US18151709
申请日:2023-01-09
Applicant: RAYTHEON TECHNOLOGIES CORPORATION
Inventor: Xia Tang , Richard Wesley Jackson , Paul Sheedy , James T. Beals
IPC: F01D5/28 , B32B9/00 , C04B35/622 , C04B35/63 , C04B35/626 , C04B41/50 , C04B41/87
CPC classification number: F01D5/288 , B32B9/005 , C04B35/62281 , C04B35/6316 , C04B35/62695 , C04B41/5025 , C04B41/87 , C04B2235/3463 , C04B2235/3826 , C04B2235/5436 , F05D2230/90 , C04B41/50 , C04B41/009
Abstract: A gas turbine engine article includes a substrate and a silicate-resistant barrier coating disposed on the substrate. The silicate-resistant barrier coating has an engineered microstructure that includes a refractory matrix formed of grains and calcium aluminosilicate additive (CAS additive) dispersed in grain boundaries between the grains.
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