公开(公告)号：US12215865B2

公开(公告)日：2025-02-04

申请号：US17714064

申请日：2022-04-05

Applicant: Raytheon Technologies Corporation

Inventor： Tianli Zhu ,  Richard Wesley Jackson, III ,  John A. Sharon ,  James T. Beals ,  Brian T. Hazel

IPC: F23R3/00

Abstract: A gas turbine engine component having a substrate; a thermal barrier coating on the substrate having a porous microstructure; and a reflective layer conforming to the porous microstructure of the thermal barrier coating, wherein the reflective layer comprises a conforming nanolaminate defined by alternating layers of platinum group metal materials selected from the group consisting of platinum group metal-based alloys, platinum group metal intermetallic compounds, mixtures of platinum group metal with metal oxides and combinations thereof. A capping layer can be added over the reflective layer. A supporting layer can be added between the reflective layer and the thermal barrier coating. A process is also disclosed.

公开(公告)号：US20240343917A1

公开(公告)日：2024-10-17

申请号：US18134970

申请日：2023-04-14

Applicant: RAYTHEON TECHNOLOGIES CORPORATION

Inventor： James T. Beals ,  Xia Tang ,  Richard Wesley Jackson, III ,  Andrew Spaeth

IPC: C09D5/08 ,  C09D1/00 ,  C09D5/00 ,  C09D5/18

CPC classification number: C09D5/08 ,  C09D1/00 ,  C09D5/002 ,  C09D5/18 ,  C23C16/401 ,  C23C16/403 ,  C23C16/405 ,  C23C16/45529

Abstract: An article includes a substrate, a barrier layer disposed on the substrate, and an oxide-based ceramic material topcoat disposed on the barrier layer. The topcoat includes at least one crack. The article also includes a filler layer disposed on the topcoat and in the at least one crack. A method of applying a coating to an article and an article are also disclosed.

公开(公告)号：US12104503B2

公开(公告)日：2024-10-01

申请号：US17006151

申请日：2020-08-28

Applicant: Raytheon Technologies Corporation

Inventor： Richard Wesley Jackson ,  Xia Tang ,  James T. Beals ,  Gajawalli V. Srinivasan ,  William K. Tredway

IPC: F01D5/28 ,  B32B15/04 ,  B32B15/16 ,  B32B18/00 ,  C04B35/01 ,  C04B35/14 ,  C04B35/80 ,  C04B41/00 ,  C04B41/50 ,  C04B41/52 ,  C04B41/87 ,  C04B41/89 ,  C23C24/08 ,  C23C26/00 ,  C23C28/04 ,  F01D25/00 ,  F23R3/00

CPC classification number: F01D5/288 ,  B32B15/04 ,  B32B15/043 ,  B32B15/16 ,  B32B18/00 ,  C04B35/01 ,  C04B35/14 ,  C04B35/80 ,  C04B41/009 ,  C04B41/5035 ,  C04B41/5071 ,  C04B41/5089 ,  C04B41/52 ,  C04B41/87 ,  C04B41/89 ,  C23C24/08 ,  C23C24/085 ,  C23C26/00 ,  C23C28/04 ,  C23C28/042 ,  C23C28/044 ,  C23C28/048 ,  F01D5/28 ,  F01D5/284 ,  F01D25/005 ,  F01D25/007 ,  F23R3/007 ,  C04B2235/3481 ,  C04B2235/365 ,  C04B2235/3813 ,  F05D2240/11 ,  F05D2240/35 ,  F05D2300/21 ,  F05D2300/211 ,  F05D2300/222 ,  F05D2300/502 ,  F05D2300/6033 ,  F23R2900/00018 ,  Y02T50/60 ,  Y10T428/12486 ,  Y10T428/12493 ,  Y10T428/12535 ,  Y10T428/12597 ,  Y10T428/12604 ,  Y10T428/12611 ,  Y10T428/12618 ,  Y10T428/12625 ,  Y10T428/12667 ,  Y10T428/12674 ,  Y10T428/12931 ,  Y10T428/12944 ,  Y10T428/12979 ,  Y10T428/12986 ,  Y10T428/26 ,  C04B41/009 ,  C04B35/565 ,  C04B41/5035 ,  C04B41/4539 ,  C04B41/5024 ,  C04B41/5059 ,  C04B41/5071 ,  C04B2103/001 ,  C04B41/5035 ,  C04B41/4539 ,  C04B41/5022 ,  C04B41/5059 ,  C04B41/5071 ,  C04B41/5035 ,  C04B41/4539 ,  C04B41/5059 ,  C04B41/507 ,  C04B41/5071 ,  C04B41/5089 ,  C04B41/5024 ,  C04B41/5059 ,  C04B41/5071 ,  C04B2103/001 ,  C04B41/5089 ,  C04B41/5022 ,  C04B41/5059 ,  C04B41/5071 ,  C04B41/5089 ,  C04B41/5059 ,  C04B41/507 ,  C04B41/5071 ,  C04B41/52 ,  C04B41/4539 ,  C04B41/5024 ,  C04B41/5035 ,  C04B41/5059 ,  C04B41/5071 ,  C04B2103/001 ,  C04B41/52 ,  C04B41/4539 ,  C04B41/5022 ,  C04B41/5035 ,  C04B41/5059 ,  C04B41/5071 ,  C04B41/522 ,  C04B41/52 ,  C04B41/4539 ,  C04B41/5035 ,  C04B41/5059 ,  C04B41/507 ,  C04B41/5071 ,  C04B41/522 ,  C04B41/52 ,  C04B41/5042 ,  C04B41/52 ,  C04B41/5024 ,  C04B41/522 ,  C04B2103/0021

Abstract: An article includes a substrate and a barrier layer on the substrate. The barrier layer includes a matrix, diffusive particles dispersed in the matrix, and gettering particles dispersed in the matrix. The gettering particles include at least one alloyed metal silicide. A composite material and a method of fabricating an article are also disclosed.

公开(公告)号：US20240166890A1

公开(公告)日：2024-05-23

申请号：US17991707

申请日：2022-11-21

Applicant: Raytheon Technologies Corporation

Inventor： Richard Wesley Jackson, III ,  Xia Tang ,  James T. Beals ,  David A. Litton ,  Brian T. Hazel

IPC: C09D5/32 ,  C09D7/61

CPC classification number: C09D5/32 ,  C09D7/61

Abstract: An article includes a substrate and a bond coat disposed on the substrate. The bond coat includes a matrix, a plurality of gettering particles disposed in the matrix, a plurality of diffusive particles disposed in the matrix, a radiation-absorbing component disposed in the matrix, wherein the radiation-absorbing component is concentrated at an outer surface of the bond coat. An article and a method of protecting an article are also disclosed.

公开(公告)号：US20240158310A1

公开(公告)日：2024-05-16

申请号：US18222019

申请日：2023-07-14

Applicant: RAYTHEON TECHNOLOGIES CORPORATION

Inventor： Richard Wesley Jackson, III ,  Xia Tang ,  James T. Beals

IPC: C04B41/50 ,  C04B35/14 ,  C04B35/80 ,  F01D25/00

CPC classification number: C04B41/5035 ,  C04B35/14 ,  C04B35/80 ,  C04B2235/3418 ,  C04B2235/3873 ,  C04B2235/3895 ,  F01D25/00 ,  F05D2300/611

Abstract: A barrier layer for an article according to an exemplary embodiment of this disclosure, among other possible things includes a bond coat comprising a matrix, diffusive particles disposed in the matrix, and gettering particles disposed in the matrix. The composition of the gettering particles is a reaction product of the chemical reaction of Equation 1 defined by Equation 2:













Si
w

⁢

O
x

⁢

C
y

⁢

N
z


+

ξ
⁢

O
2



=


w
⁢
Si
⁢


O
2


+

y
⁢
CO

+


z
2

⁢

N
2







Equation
⁢

1
















ξ
=



2
⁢
w

+
y
-
x

2





Equation
⁢

2








A barrier layer is also disclosed.

公开(公告)号：US11866379B2

公开(公告)日：2024-01-09

申请号：US17401545

申请日：2021-08-13

Applicant: Raytheon Technologies Corporation

Inventor： Xuan Liu ,  James T. Beals ,  Xia Tang ,  Richard Wesley Jackson ,  William J. Joost

IPC: C04B41/51 ,  C04B41/45 ,  C04B35/78 ,  C04B41/50 ,  C04B41/52 ,  C04B41/90

CPC classification number: C04B41/4545 ,  C04B35/78 ,  C04B41/4527 ,  C04B41/4582 ,  C04B41/5024 ,  C04B41/5042 ,  C04B41/5144 ,  C04B41/526 ,  C04B41/90

Abstract: A method for coating a substrate includes spraying a combination of powders. The combination of powders includes: Hf0.5Si0.5O2; Zr0.5Si0.5O2; and, optionally, at least one of HfO2 and ZrO2. A molar ratio of said Hf0.5Si0.5O2 and HfO2 combined to said Zr0.5Si0.5O2 and ZrO2 combined is from 2:1 to 4:1. A molar ratio of said Hf0.5Si0.5O2 to said HfO2 is at least 1:3.

公开(公告)号：US20240002300A1

公开(公告)日：2024-01-04

申请号：US17314448

申请日：2021-05-07

Applicant: RAYTHEON TECHNOLOGIES CORPORATION

Inventor： James T. Beals ,  Richard Wesley Jackson ,  Xia Tang

IPC: C04B41/45 ,  C04B41/50 ,  C04B41/52 ,  C04B41/00

CPC classification number: C04B41/4539 ,  C04B41/455 ,  C04B41/5071 ,  C04B41/52 ,  C04B41/0072 ,  C04B2235/3891 ,  C04B2235/428 ,  C04B2235/5292

Abstract: A method of applying a coating to a substrate includes forming a slurry by mixing elemental precursors of gettering particles, diffusive particles, matrix material, and a carrier fluid; applying the slurry to a substrate; and sintering the slurry to form a composite material. The sintering causes the elemental precursors to react with one another to form gettering particles. An article is also disclosed.

公开(公告)号：US20230390801A1

公开(公告)日：2023-12-07

申请号：US17832050

申请日：2022-06-03

Applicant: RAYTHEON TECHNOLOGIES CORPORATION

Inventor： David A. Litton ,  James T. Beals ,  Richard Wesley Jackson, III ,  Xia Tang

IPC: B05D5/00 ,  B05D3/12 ,  C04B35/80 ,  C04B41/52 ,  C04B41/45 ,  C04B41/89

CPC classification number: B05D5/005 ,  B05D3/12 ,  C04B35/80 ,  C04B41/52 ,  C04B41/4572 ,  C04B41/4539 ,  C04B41/89 ,  F05D2230/80 ,  F05D2230/90 ,  F05D2300/6033 ,  F01D5/288

Abstract: A method of repairing a coating on an article according to an exemplary embodiment of this disclosure, among other possible things includes defining a work area surrounding a discontinuity in the coating, the coating including undisturbed bond coat and undisturbed top coat; removing coating material within the work area; applying a slurry containing bond coat constituents in a carrier fluid to the work area; curing the slurry to form a repaired bond coat; applying a slurry containing top coat constituents in a carrier fluid to the work area; and curing the slurry to form a repaired top coat. A method of repairing a coating on an article and an article are also disclosed.

公开(公告)号：US20230313993A1

公开(公告)日：2023-10-05

申请号：US17714064

申请日：2022-04-05

Applicant: Raytheon Technologies Corporation

Inventor： Tianli Zhu ,  Richard Wesley Jackson, III ,  John A. Sharon ,  James T. Beals ,  Brian T. Hazel

IPC: F01D5/28 ,  F23R3/00

CPC classification number: F01D5/288 ,  F23R3/007 ,  F05D2230/31 ,  F05D2260/231 ,  F05D2300/143 ,  F05D2300/21 ,  F05D2300/504 ,  F05D2300/608 ,  F05D2300/611 ,  F23R2900/00018

Abstract: A gas turbine engine component having a substrate; a thermal barrier coating on the substrate having a porous microstructure; and a reflective layer conforming to the porous microstructure of the thermal barrier coating, wherein the reflective layer comprises a conforming nanolaminate defined by alternating layers of platinum group metal materials selected from the group consisting of platinum group metal-based alloys, platinum group metal intermetallic compounds, mixtures of platinum group metal with metal oxides and combinations thereof. A capping layer can be added over the reflective layer. A supporting layer can be added between the reflective layer and the thermal barrier coating. A process is also disclosed.

公开(公告)号：US20230312428A1

公开(公告)日：2023-10-05

申请号：US17711625

申请日：2022-04-01

Applicant: Raytheon Technologies Corporation

Inventor： Richard Wesley Jackson, III ,  Xia Tang ,  James T. Beals

IPC: C04B41/52 ,  C04B41/00 ,  C04B41/50 ,  C04B41/87 ,  C04B41/89 ,  C04B35/48 ,  C04B35/622

CPC classification number: C04B41/526 ,  C04B41/009 ,  C04B41/522 ,  C04B41/5024 ,  C04B41/5042 ,  C04B41/87 ,  C04B41/89 ,  C04B35/481 ,  C04B35/62222

Abstract: A coating according to an exemplary embodiment of this disclosure, among other possible things includes a bond coat including gettering particles and diffusive particles dispersed in a matrix; a top coat disposed over the bond coat, the top coat includes metal silicate particles; and an intermediate layer between the bond coat and the top coat. The intermediate layer includes hafnium silicate particles and matrix. A concentration of metal silicate in the intermediate layer is less than a concentration of metal silicate in the top coat. An article is also disclosed.