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公开(公告)号:US10668832B2
公开(公告)日:2020-06-02
申请号:US16118363
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
IPC: B60L58/26 , H05K7/20 , H01M2/10 , H01M10/625 , H01M10/6554 , H01M10/6556 , H01M10/653 , H01M10/613
Abstract: Apparatuses, systems, and methods of controlling of an energy storage unit are detailed herein. A cold plate can be thermally coupled with an energy storage unit for powering the electric vehicle. The cold plate can have a bottom layer. The bottom layer can have a channel spanning across a top surface of the bottom layer to circulate coolant to transfer heat away from the energy storage unit. The top layer can be flush with a bottom surface of the energy storage unit. The top layer can define openings each extending between the top surface and the bottom surface. The cold plate can have inserts sealing the openings. The inserts can have a melting temperature lower than a melting temperature of the top layer to expose at least one opening when heated the melting temperature to allow release of the coolant from the channel onto the energy storage unit.
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公开(公告)号:US20190081364A1
公开(公告)日:2019-03-14
申请号:US16118365
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
Abstract: Systems, methods, and apparatuses associated with energy storage are provided. A circuit board can include a first contact patch to electrically couple with a first conductive layer of an integrated current collector of a battery block to connect with first polarity terminals of battery cells. The circuit board can include a second contact patch to electrically couple with a second conductive layer of the integrated current collector of the battery block to connect with second polarity terminals of battery cells. The circuit board can include a third contact patch to connect to a thermistor to measure a temperature of the battery block. The circuit board can include embedded conductive traces, and can include a connector to electrically couple the contact patches via the embedded conductive traces to a battery monitoring unit (BMU) to relay a signal indicative of a characteristic of a component of the battery block.
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公开(公告)号:US10658646B2
公开(公告)日:2020-05-19
申请号:US16118360
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
Abstract: Systems and methods to power an electric vehicle are provided. The system can include a battery pack having a plurality of battery modules, each of the of battery modules can include a plurality of battery blocks. The battery blocks can include a plurality of cylindrical battery cells. An integrated current collector device can be formed in a single structure and coupled with the plurality of cylindrical battery cells. The integrated current collector device can include a first current collector to couple with positive terminals of the cylindrical battery cells at first ends of the cylindrical battery cells and a second current collector to couple with negative terminals of the cylindrical battery cells at the first ends of the cylindrical battery cells. An isolation layer can be disposed between the first current collector and the second current collector to electrically isolate the first current collector from the second current collector.
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公开(公告)号:US20190081310A1
公开(公告)日:2019-03-14
申请号:US16118361
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
Abstract: Systems and methods for interconnecting battery blocks are disclosed. A plurality of battery blocks can include a first battery block and a second battery block. Each battery block can include a plurality of battery cells electrically connected and physically arranged to form a battery module for storing energy. A plurality of ribbonbond interconnects are produced to electrically connect a current collector of the first battery block with a current collector of the second battery block. Each ribbonbond interconnect can comprise a metallic strip to provide a flexible physical connection between the first battery block and the second battery block to allow movement between the first battery block and the second battery block. Each ribbonbond interconnect can break an electrical connection between the first battery block and the second battery block if an electrical current in the corresponding ribbonbond interconnect exceeds a predefined threshold.
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公开(公告)号:US20200259153A1
公开(公告)日:2020-08-13
申请号:US16859553
申请日:2020-04-27
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
Abstract: Systems and methods for a battery pack to power an electric vehicle are provided. The battery pack can include a plurality of battery modules having a plurality of battery blocks. The battery blocks can include a plurality of cylindrical battery cells. A first current collector can include a conductive layer to couple the first current collector with positive terminals of the plurality of cylindrical battery cells. A second current collector can include a conductive layer to couple the second current collector with negative terminals of the plurality of cylindrical battery cells. The first current collector, second current collector, and an isolation layer can include a plurality of apertures to expose the positive terminals of the plurality of cylindrical battery cells. The positive terminals can extend through the plurality of apertures to couple with the conductive layer of the first current collector.
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公开(公告)号:US20190081370A1
公开(公告)日:2019-03-14
申请号:US16118366
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
Abstract: Systems, methods, devices, and apparatuses associate with energy storage are provided. An apparatus can include a battery block with battery cells disposed therein. The apparatus can include an integrated current collector to electrically couple the battery cells in parallel. The integrated current collector can have a first conductive layer to connect with first polarity terminals of the battery cells, a second conductive layer to connect with second polarity terminals of the battery cells, and a circuit board layer parallel to the two conductive layers. The apparatus can include trace lines each formed on the circuit board layer and connected to the two conductive layers. The apparatus can include a battery monitoring unit (BMU) incorporated on the circuit board layer. The BMU can have inputs coupled with the two conductive layers to obtain a signal indicative of a characteristic of the battery block.
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公开(公告)号:US20190081308A1
公开(公告)日:2019-03-14
申请号:US16118359
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
CPC classification number: H01M2/206 , H01M2/0277 , H01M2/1077 , H01M2/30 , H01M4/78 , H01M10/0422 , H01M10/0431 , H01M2220/20
Abstract: Systems and methods for a battery pack to power an electric vehicle are provided. The battery pack can include a plurality of battery modules having a plurality of battery blocks. The battery blocks can include a plurality of cylindrical battery cells. A first current collector can include a conductive layer to couple the first current collector with positive terminals of the plurality of cylindrical battery cells. A second current collector can include a conductive layer to couple the second current collector with negative terminals of the plurality of cylindrical battery cells. The first current collector, second current collector, and an isolation layer can include a plurality of apertures to expose the positive terminals of the plurality of cylindrical battery cells. The positive terminals can extend through the plurality of apertures to couple with the conductive layer of the first current collector.
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公开(公告)号:US20190077276A1
公开(公告)日:2019-03-14
申请号:US16118363
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
IPC: B60L11/18 , H05K7/20 , H01M2/10 , H01M10/613 , H01M10/625 , H01M10/6554 , H01M10/6556 , H01M10/653
Abstract: Apparatuses, systems, and methods of controlling of an energy storage unit are detailed herein. A cold plate can be thermally coupled with an energy storage unit for powering the electric vehicle. The cold plate can have a bottom layer. The bottom layer can have a channel spanning across a top surface of the bottom layer to circulate coolant to transfer heat away from the energy storage unit. The top layer can be flush with a bottom surface of the energy storage unit. The top layer can define openings each extending between the top surface and the bottom surface. The cold plate can have inserts sealing the openings. The inserts can have a melting temperature lower than a melting temperature of the top layer to expose at least one opening when heated the melting temperature to allow release of the coolant from the channel onto the energy storage unit.
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公开(公告)号:US20190077275A1
公开(公告)日:2019-03-14
申请号:US16118358
申请日:2018-08-30
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
IPC: B60L11/18 , H05K7/20 , H01M10/42 , H01M10/625 , H01M10/613 , H01M10/6554 , H01M10/6568 , H01M10/6556
Abstract: Systems and methods of controlling temperature in energy storage units. The system can include energy storage units disposed in an electric vehicle. The system can include cold plates disposed in the electric vehicle. Each cold plate can be thermally coupled with an energy storage unit to transfer heat using a coolant. Each cold plate can have an inlet to receive the coolant from an inlet manifold, an outlet to release liquid to an outlet manifold, and a control valve coupled to at least one of the inlet and the outlet. The system can include a battery management system (BMS) connected with the energy storage units. The BMS can determine, for each cold plate, a target flow rate for the coolant using a characteristic of the energy storage unit. The BMS can send, to each cold plate, a signal to control the control valve in accordance with the target flow rate.
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公开(公告)号:US11075431B2
公开(公告)日:2021-07-27
申请号:US16855560
申请日:2020-04-22
Applicant: SF Motors, Inc.
Inventor: Nathalie Capati , Duanyang Wang , Jacob Heth , Binbin Chi
IPC: H01M2/20 , H01M10/48 , H01M2/10 , B60L50/64 , H01M50/502 , H01M50/20 , H01M50/213
Abstract: Systems and methods to power an electric vehicle are provided. The system can include a battery pack having a plurality of battery modules, each of the of battery modules can include a plurality of battery blocks. The battery blocks can include a plurality of cylindrical battery cells. An integrated current collector device can be formed in a single structure and coupled with the plurality of cylindrical battery cells. The integrated current collector device can include a first current collector to couple with positive terminals of the cylindrical battery cells at first ends of the cylindrical battery cells and a second current collector to couple with negative terminals of the cylindrical battery cells at the first ends of the cylindrical battery cells. An isolation layer can be disposed between the first current collector and the second current collector to electrically isolate the first current collector from the second current collector.
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