Method of forming vertical field-effect transistor devices having gate liner

    公开(公告)号:US11915982B2

    公开(公告)日:2024-02-27

    申请号:US17669452

    申请日:2022-02-11

    CPC classification number: H01L21/823487 H01L21/823437 H01L21/823481

    Abstract: Vertical field-effect transistor (VFET) devices and methods of forming the same are provided. The methods may include forming a lower structure on a substrate. The lower structure may include first and second VFETs, a preliminary isolation structure between the first and second VFETs, and a gate liner on opposing sides of the preliminary isolation structure and between the preliminary isolation structure and the substrate. Each of the first and second VFETs may include a bottom source/drain region, a channel region and a top source/drain region sequentially stacked, and a gate structure on a side surface of the channel region. The preliminary isolation structure may include a sacrificial layer and a gap capping layer sequentially stacked. The methods may also include forming a top capping layer on the lower structure and then forming a cavity between the first and second VFETs by removing the sacrificial layer.

    Vertical field effect transistor with self-aligned contact structure and layout

    公开(公告)号:US11257913B2

    公开(公告)日:2022-02-22

    申请号:US16883308

    申请日:2020-05-26

    Abstract: Provided is a structure of a vertical field effect transistor (VFET) device which includes: a fin structure protruding from a substrate, and having an H-shape in a plan view; a gate including a fin sidewall portion formed on sidewalls of the fin structure, and a field gate portion extended from the fin sidewall portion and filling a space inside a lower half of the fin structure; a gate contact landing on the field gate portion at a position inside the lower half of the fin structure; a bottom epitaxial layer comprising a bottom source/drain (S/D) region, and formed below the fin structure; a power contact landing on the bottom epitaxial layer, and configured to receive a power signal; a top S/D region formed above the fin structure; and a top S/D contact landing on the top S/D region.

    Semiconductor device having a metal via

    公开(公告)号:US10340219B2

    公开(公告)日:2019-07-02

    申请号:US15868379

    申请日:2018-01-11

    Abstract: A semiconductor device includes a substrate having a device isolation region defining an active region. An active fin is positioned in the active region. A gate structure overlaps the active fin along a direction orthogonal to an upper surface of the substrate and extends in a second direction intersecting the first direction. A source/drain region is disposed on the active fin. A contact plug is connected to the source/drain region and overlaps the active fin. A metal via is positioned at a first level above the substrate higher than an upper surface of the contact plug and spaced apart from the active fin. A metal line is positioned at a second level above the substrate, higher than the first level and connected to the metal via. A via connection layer extends from an upper portion of the contact plug and is connected to the metal via.

    Vertical field effect transistor (VFET) structure with dielectric protection layer and method of manufacturing the same

    公开(公告)号:US11538924B2

    公开(公告)日:2022-12-27

    申请号:US17026453

    申请日:2020-09-21

    Abstract: A vertical field effect transistor (VFET) device and a method of manufacturing the same are provided. The method includes: (a) providing an intermediate VFET structure comprising a substrate, and fin structures, gate structures and bottom epitaxial layers on the substrate, the gate structures being formed on the fin structures, respectively, each fin structure comprising a fin and a mask thereon, and the bottom epitaxial layers; (b) filling interlayer dielectric (ILD) layers between and at sides of the gate structures; (c) forming an ILD protection layer on the ILD layers, respectively, the ILD protection layer having upper portions and lower portions, and comprising a material preventing oxide loss at the ILD layers; (d) removing the fin structures, the gate structures and the ILD protection layer above the lower portion of the ILD protection layer; (e) removing the masks of the fin structures and top portions of the gate structures so that top surfaces of the fin structures and top surfaces of the gate structures after the removing are lower than top surfaces of the ILD layers; (f) forming top spacers on the gate structures of which the top portions are removed, and top epitaxial layers on the fin structures of which the masks are removed; and (g) forming a contact structure connected to the top epitaxial layers.

    VERTICAL FIELD-EFFECT TRANSISTOR DEVICES AND METHODS OF FORMING THE SAME

    公开(公告)号:US20220165623A1

    公开(公告)日:2022-05-26

    申请号:US17669452

    申请日:2022-02-11

    Abstract: Vertical field-effect transistor (VFET) devices and methods of forming the same are provided. The methods may include forming a lower structure on a substrate. The lower structure may include first and second VFETs, a preliminary isolation structure between the first and second VFETs, and a gate liner on opposing sides of the preliminary isolation structure and between the preliminary isolation structure and the substrate. Each of the first and second VFETs may include a bottom source/drain region, a channel region and a top source/drain region sequentially stacked, and a gate structure on a side surface of the channel region. The preliminary isolation structure may include a sacrificial layer and a gap capping layer sequentially stacked. The methods may also include forming a top capping layer on the lower structure and then forming a cavity between the first and second VFETs by removing the sacrificial layer.

    Semiconductor device including contact structure

    公开(公告)号:US11094593B2

    公开(公告)日:2021-08-17

    申请号:US16169326

    申请日:2018-10-24

    Abstract: A semiconductor device including a contact structure is provided. The semiconductor device includes an isolation region defining a lower active region. First and second source/drain regions and first and second gate electrodes are on the lower active region. The first and second source/drain regions are adjacent to each other. First and second gate capping patterns are on the first and second gate electrodes, respectively. First and second contact structures are on the first and second source/drain regions, respectively. A lower insulating pattern is between the first and second source/drain regions. An upper insulating pattern is between the first and second contact structures. Silicon oxide has etching selectivity with respect to an insulating material which the upper insulating pattern, the first gate capping pattern, and the second gate capping pattern are formed of.

    Vertical field-effect transistor devices having gate liner

    公开(公告)号:US12218010B2

    公开(公告)日:2025-02-04

    申请号:US18418795

    申请日:2024-01-22

    Abstract: Vertical field-effect transistor (VFET) devices and methods of forming the same are provided. The methods may include forming a lower structure on a substrate. The lower structure may include first and second VFETs, a preliminary isolation structure between the first and second VFETs, and a gate liner on opposing sides of the preliminary isolation structure and between the preliminary isolation structure and the substrate. Each of the first and second VFETs may include a bottom source/drain region, a channel region and a top source/drain region sequentially stacked, and a gate structure on a side surface of the channel region. The preliminary isolation structure may include a sacrificial layer and a gap capping layer sequentially stacked. The methods may also include forming a top capping layer on the lower structure and then forming a cavity between the first and second VFETs by removing the sacrificial layer.

    Semiconductor device including contact structure

    公开(公告)号:US10153212B2

    公开(公告)日:2018-12-11

    申请号:US15449302

    申请日:2017-03-03

    Abstract: A semiconductor device including a contact structure is provided. The semiconductor device includes an isolation region defining a lower active region. First and second source/drain regions and first and second gate electrodes are on the lower active region. The first and second source/drain regions are adjacent to each other. First and second gate capping patterns are on the first and second gate electrodes, respectively. First and second contact structures are on the first and second source/drain regions, respectively. A lower insulating pattern is between the first and second source/drain regions. An upper insulating pattern is between the first and second contact structures. Silicon oxide has etching selectivity with respect to an insulating material which the upper insulating pattern, the first gate capping pattern, and the second gate capping pattern are formed of.

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