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公开(公告)号：US06651330B2
公开(公告)日：2003-11-25
申请号：US10193202
申请日：2002-07-12
IPC分类号： B21K2500
CPC分类号： F16H41/28 , B23P15/00 , Y10T29/4933 , Y10T29/49885
摘要： A torque converter comprises an impeller shell, a pump impeller integrally formed with the impeller shell, a turbine runner, a stator, a front cover, and at least one of a flanged portion through which a driving power of an engine is transmitted and a ring gear for a starter. The flanged portion is formed on an outer peripheral portion of an outer hull that includes the impeller shell and the front cover. A pilot boss portion is disposed at an axial portion of the front cover and is adapted to be fitted to a crank shaft of the engine, and a sleeve-like oil pump driving shaft is disposed at an axial portion of the impeller shell and is adapted to drive an oil pump. The pilot boss portion is formed integrally with the front cover through a plastic working operation, and the flanged portion formed at a front portion of the outer periphery of the front cover is increased in thickness through a plastic working operation that forms the flanged portion as a lamination.
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公开(公告)号：US06474062B1
公开(公告)日：2002-11-05
申请号：US09429170
申请日：1999-10-28
IPC分类号： F16D3300
CPC分类号： F16H41/28 , B23P15/00 , Y10T29/4933 , Y10T29/49885
摘要： A torque converter comprises an impeller shell, a pump impeller integrally formed with the impeller shell, a turbine runner, a stator, a front cover, and at least one of a flanged portion through which a driving power of an engine is transmitted and a ring gear for a starter. The flanged portion is formed on an outer peripheral portion of an outer hull that includes the impeller shell and the front cover. A pilot boss portion is disposed at an axial portion of the front cover and is adapted to be fitted to a crank shaft of the engine, and a sleeve-like oil pump driving shaft is disposed at an axial portion of the impeller shell and is adapted to drive an oil pump. The pilot boss portion is formed integrally with the front cover through a plastic working operation, and the flanged portion formed at a front portion of the outer periphery of the front cover is increased in thickness through a plastic working operation that forms the flanged portion as a lamination.
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公开(公告)号：US06594895B2
公开(公告)日：2003-07-22
申请号：US09971665
申请日：2001-10-09
IPC分类号： B23P1504
CPC分类号： F16H41/28 , B23P15/00 , Y10T29/4933 , Y10T29/49885
摘要： A torque converter comprises an impeller shell, a pump impeller integrally formed with the impeller shell, a turbine runner, a stator, a front cover, and at least one of a flanged portion through which a driving power of an engine is transmitted and a ring gear for a starter. The flanged portion is formed on an outer peripheral portion of an outer hull that includes the impeller shell and the front cover. A pilot boss portion is disposed at an axial portion of the front cover and is adapted to be fitted to a crank shaft of the engine, and a sleeve-like oil pump driving shaft is disposed at an axial portion of the impeller shell and is adapted to drive an oil pump. The pilot boss portion is formed integrally with the front cover through a plastic working operation, and the flanged portion formed at a front portion of the outer periphery of the front cover is increased in thickness through a plastic working operation that forms the flanged portion as a lamination.
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公开(公告)号：US06662446B2
公开(公告)日：2003-12-16
申请号：US10193203
申请日：2002-07-12
IPC分类号： B21K2500
CPC分类号： F16H41/28 , B23P15/00 , Y10T29/4933 , Y10T29/49885
摘要： A torque converter comprises an impeller shell, a pump impeller integrally formed with the impeller shell, a turbine runner, a stator, a front cover, and at least one of a flanged portion through which a driving power of an engine is transmitted and a ring gear for a starter. The flanged portion is formed on an outer peripheral portion of an outer hull that includes the impeller shell and the front cover. A pilot boss portion is disposed at an axial portion of the front cover and is adapted to be fitted to a crank shaft of the engine, and a sleeve-like oil pump driving shaft is disposed at an axial portion of the impeller shell and is adapted to drive an oil pump. The pilot boss portion is formed integrally with the front cover through a plastic working operation, and the flanged portion formed at a front portion of the outer periphery of the front cover is increased in thickness through a plastic working operation that forms the flanged portion as a lamination.
摘要翻译： 变矩器包括叶轮壳体，与叶轮壳体一体形成的泵叶轮，涡轮机转子，定子，前盖以及发动机的驱动力通过该法兰部分传递的凸缘部分和环 起动器齿轮。 凸缘部分形成在包括叶轮壳体和前盖的外壳的外周部分上。 导向凸台部分设置在前盖的轴向部分处，适于装配到发动机的曲轴上，套筒状的油泵驱动轴设置在叶轮壳体的轴向部分，并适于 驱油泵。 导向凸台部分通过塑性加工操作与前盖一体地形成，并且形成在前盖的外周的前部的凸缘部分的厚度通过形成凸缘部分的塑性加工操作而增加，作为 层压。
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公开(公告)号：US07134312B2
公开(公告)日：2006-11-14
申请号：US10713168
申请日：2003-11-13
申请人： Shigeaki Yamanaka , Takeshi Kazama
发明人： Shigeaki Yamanaka , Takeshi Kazama
CPC分类号： B21D37/14
摘要： Improved die arrangements are provided whereby both an upper die and a lower die can easily be loaded into and unloaded from their respective die holders in a die exchanging operation. An improved die apparatus in a pressing machine in which an upper die set is securely loaded in an upper die holder fastened to a slide side for a pressing operation, comprises an arrangement whereby the upper die set is held in the upper die holder so that the upper die set can be extracted downwards from the upper die holder, wherein the upper die holder is provided with stopper means adapted to engage with the upper die set to hold the upper die set in place and adapted to disengage from the upper die set to allow the upper die set to disengage from the upper die holder.
摘要翻译： 提供了改进的模具布置，由此在模具更换操作中，上模具和下模具都可以容易地从其相应的模具座装载和卸载。 一种压制机中的改进的模具装置，其中上模具牢固地装载在紧固在滑动侧的上模夹持器用于按压操作，包括上模具被保持在上模夹持器中的布置，使得 上模具可以从上模夹持器向下抽出，其中上模夹具设置有止动装置，其适于与上模组接合以将上模组固定就位并适于与上模组脱离以允许 上模具设置成与上模夹具脱离接触。
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6.发明授权公开(公告)号：US06959479B2
公开(公告)日：2005-11-01
申请号：US10601270
申请日：2003-06-20
申请人： Shigeaki Yamanaka , Masami Oguri
发明人： Shigeaki Yamanaka , Masami Oguri
IPC分类号： B21D22/16 , B21D39/00 , B21D39/04 , B21D41/04 , B21D53/26 , B21K1/06 , B21K1/10 , B21K1/12 , B21K23/04 , B21K25/00 , B23P11/00 , C21D8/00 , C22C38/00 , C22C38/14 , B23P17/00
CPC分类号： B21K23/04 , B21D39/00 , B21D53/26 , B21K1/06 , B21K1/063 , B21K1/10 , B21K1/12 , B21K25/00 , B23P11/00 , Y10T29/49908 , Y10T29/49925 , Y10T29/49927 , Y10T29/49929 , Y10T29/49947 , Y10T403/49 , Y10T403/4941 , Y10T403/4966
摘要： A method is required in which a plate-like flange member may be firmly secured at the front end of a hollow shaft member through a plastic working treatment by virtue of caulking combination, so as to manufacture a hollow shaft having a flange at one end thereof. In detail, the method comprises preparing a plate-like flange member A having an axial projection 13 including a constricted portion 13a on one side thereof; preparing a hollow shaft member B having an elongate internal space arranged in the axial direction thereof; engaging the axial projection 13 of the plate-like flange member A into a front end portion of the hollow shaft member B and at the same time inserting a mandrel 15 into the hollow shaft member B; pressing the hollow shaft member B in its axial direction towards the plate-like flange member A while performing a shear spinning treatment on the outer periphery surface of the hollow shaft member B so as to reduce the size of the hollow shaft member B in its radial direction; engaging the front portion of the hollow shaft member B with the constricted portion 13a of the axial projection 13 of the plate-like flange member A by virtue of caulking combination.
摘要翻译： 需要一种方法，其中板状凸缘构件可以通过铆接组合通过塑性加工处理牢固地固定在中空轴构件的前端，以便制造在其一端具有凸缘的空心轴 。 详细地说，该方法包括制备具有在其一侧包括收缩部分13a的轴向突起13的板状凸缘构件A. 准备具有沿其轴向布置的细长内部空间的空心轴构件B; 将板状凸缘构件A的轴向突起13接合到中空轴构件B的前端部，同时将心轴15插入中空轴构件B中; 在空心轴构件B的外周面上进行剪切纺丝处理，将中空轴构件B沿轴向朝向板状凸缘构件A按压，以便缩小中空轴构件B的径向尺寸 方向; 通过铆接组合将中空轴构件B的前部与板状凸缘构件A的轴向突起13的收缩部分13a接合。
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公开(公告)号：US20050103089A1
公开(公告)日：2005-05-19
申请号：US10713168
申请日：2003-11-13
申请人： Shigeaki Yamanaka , Takeshi Kazama
发明人： Shigeaki Yamanaka , Takeshi Kazama
CPC分类号： B21D37/14
摘要： Improved die arrangements are provided whereby both an upper die and a lower die can easily be loaded into and unloaded from their respective die holders in a die exchanging operation. An improved die apparatus in a pressing machine in which an upper die set is securely loaded in an upper die holder fastened to a slide side for a pressing operation, comprises an arrangement whereby the upper die set is held in the upper die holder so that the upper die set can be extracted downwards from the upper die holder, wherein the upper die holder is provided with stopper means adapted to engage with the upper die set to hold the upper die set in place and adapted to disengage from the upper die set to allow the upper die set to disengage from the upper die holder.
摘要翻译： 提供了改进的模具布置，由此在模具更换操作中，上模具和下模具都可以容易地从其相应的模具座装载和卸载。 一种压制机中的改进的模具装置，其中上模具牢固地装载在紧固在滑动侧的上模夹持器用于按压操作，包括上模具被保持在上模夹持器中的布置，使得 上模具可以从上模夹持器向下抽出，其中上模夹具设置有止动装置，其适于与上模组接合以将上模组固定就位并适于与上模组脱离以允许 上模具设置成与上模夹具脱离接合。
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公开(公告)号：US20050016246A1
公开(公告)日：2005-01-27
申请号：US10803231
申请日：2004-03-17
申请人： Shigeaki Yamanaka , Takeshi Kazama , Masahiro Dohi
发明人： Shigeaki Yamanaka , Takeshi Kazama , Masahiro Dohi
IPC分类号： B21C23/20 , B21C37/16 , B21J5/06 , B21J5/08 , B21J5/10 , B21J9/08 , B21K1/06 , B21K1/12 , B21J13/00
摘要： A hollow stepped article is formed from a solid blank to reduce the material cost, and cracking is prevented in a stepped portion of large diameter when a portion of the blank is deformed by its radial expansion. A hollow stepped shaft is formed by holding an upper and a lower part axially of a solid rod-like blank with an upper and a lower die, respectively, which have a stepped recess of large diameter in a region where they are opposed to each other; compressing the blank from both its axially opposite sides with an upper and a lower punch each of which is smaller in diameter than the blank, thereby extruding the blank so that an axial hollow is formed therein about its axis in each of its upper and lower parts and that a portion of the blank opposed to the stepped recess of large diameter expands in diameter and deforms into that recess while leaving a solid plug-like portion between the punches; and thereafter further compressively moving one of the punches to shear the solid plug-like portion and force it out of the blank, whereby the blank is formed with a stepped portion of large diameter by radially expanding deformation in a region intermediate between its opposed ends or at one of these ends and with a continuous axial hollow about its axis.
摘要翻译： 由实心坯料形成中空阶梯制品，以减少材料成本，并且当坯料的一部分通过其径向膨胀变形时，可以防止在大直径的阶梯部分中的开裂。 通过在具有上模和下模的实心棒状坯料的轴向保持上下两部分而形成中空阶梯轴，所述上模和下模分别具有彼此相对的区域中的大直径的阶梯形凹部 ; 通过上下冲头将坯料从其两个轴向相对的两侧压缩，每个上冲头和下冲头的直径小于坯件直径，从而挤压坯件，使得在其上部和下部各自的轴上形成轴向中空 并且与大直径的阶梯式凹槽相对的坯料的一部分直径扩大并变形成该凹槽，同时在冲头之间留下固体塞状部分; 然后进一步压缩移动其中一个冲头以剪切固体塞状部分并将其压出坯料，由此坯料通过在其相对端之间的区域中径向膨胀变形而形成有大直径的阶梯部分，或 在其中一个端部处并且围绕其轴线具有连续的轴向中空。
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公开(公告)号：US5310432A
公开(公告)日：1994-05-10
申请号：US83266
申请日：1993-06-29
申请人： Kiyoshi Fukui , Shigeaki Yamanaka
发明人： Kiyoshi Fukui , Shigeaki Yamanaka
IPC分类号： B21D53/26 , B21D53/28 , B21H5/00 , B21H5/02 , B21K1/30 , B23P15/14 , C21D8/02 , C21D9/32 , C22C38/00 , C22C38/16 , F16H55/06 , F16H55/17
CPC分类号： B21H5/025 , B21D53/28 , B21H5/02 , B21K1/30 , B23P15/14 , C21D9/32 , C22C38/001 , F16H55/06 , C21D2211/003 , C21D2211/005 , C21D2211/006 , C21D2211/008 , C21D2221/10 , C21D8/02 , Y10T29/49471 , Y10T29/49474 , Y10T29/4948 , Y10T74/19963
摘要： A toothed wheel for use in automobiles and a method for its manufacture are disclosed. The toothed gear is of a dish-shaped disk having a thickened peripheral edge portion in an outer and/or inner side of which gear teeth are shaped, at least the surface area of the gear teeth being of a martensite structure, the disk being made of a steel comprising a ferrite-cementite-graphite structure in which 50% or more of cementite has been changed to graphite, the steel composition of the disk consisting essentially of, by weight %:C: 0.20-0.70%, Si: 0.05-1.00%, Mn: 0.05-0.50%, sol. Al: 0.01-1.00%, N: 0.002-0.010%, B: 0.0003-0.0050%, Ca: 0-0.01%, Cu: 0-1.00%, Ni: 0-2.00%,and a balance of Fe and incidental impurities in which the content of P is restricted to not larger than 0.020% and the content of S is restricted to not larger than 0.010%.
摘要翻译： 公开了一种用于汽车的齿轮及其制造方法。 齿形齿轮是碟形盘，其齿形齿的外侧和/或内侧具有加厚的周缘部分，齿轮齿的至少表面积为马氏体结构，盘形成 包含铁素体 - 渗碳体 - 石墨结构的钢，其中50％以上的渗碳体已经变为石墨，所述盘的钢组成基本上以重量％计：C：0.20-0.70％，Si：0.05- 1.00％，Mn：0.05-0.50％，溶胶。 Al：0.01-1.00％，N：0.002-0.010％，B：0.0003-0.0050％，Ca：0-0.01％，Cu：0-1.00％，Ni：0-2.00％，余量为Fe和杂质 其中P的含量被限制在不大于0.020％，并且S的含量被限制在不大于0.010％。
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公开(公告)号：US20080060406A1
公开(公告)日：2008-03-13
申请号：US11900568
申请日：2007-09-12
申请人： Shigeaki Yamanaka , Takeshi Kazama
发明人： Shigeaki Yamanaka , Takeshi Kazama
CPC分类号： B21D53/845 , B21K1/08 , F01L1/047 , F01L2001/0475 , F01L2101/00 , F01L2103/00 , F01L2103/01 , Y10T29/49293
摘要： A hollow step-profiled shaft such as a cam shaft that is high in accuracy and excellent in productivity and requires little post-machining is being formed. To this end, a hollow stepped shaft 8 having its axis and large diameter portions 9a-12b intermediate axially between its ends is formed by a forming process in which each large diameter portion of the shaft is compressed with forming dies 32a-32d from at least three different directions approximately simultaneously towards the axis to shape the large diameter portion with a profile such as to conform to contours 38a-38d of a cavity 38 formed in a region of tips of the forming dies 32a-32d.
摘要翻译： 形成了精度高，生产率高，需要少量后加工的凸轮轴等中空阶梯型轴。 为此，通过成形工艺形成具有其轴线和大直径部分9a-12b的中空阶梯轴8，其中轴的每个大直径部分被成形模具32a-32压缩 d从至少三个不同的方向近似同时朝向轴线，以使具有轮廓的大直径部分成形，以符合形成在成形模具32a-32的尖端区域中的空腔38的轮廓38a-38d d。
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