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公开(公告)号：US4726862A
公开(公告)日：1988-02-23
申请号：US33827
申请日：1987-04-03
申请人： Shigeru Goi , Taizo Sugihara , Hiroshi Sonoda
发明人： Shigeru Goi , Taizo Sugihara , Hiroshi Sonoda
摘要： In a process for producing tubular shaped fibrous articles of small diameter by heating and cooling a fibrous bundle containing at least 20 weight % of hot-melt-adhesive composite fibers, the improvements comprise using a shaping apparatus including an injecting chamber, an injecting hole formed in the wall of the chamber, a fibrous bundle outlet provided with a nozzle of a desired shape in cross-section, a cylindrical pipe for introducing the fibrous bundle, which has a cross-sectional area larger than that of the outlet, is located at a position opposite to the outlet and projects toward the outlet and terminates in the injecting chamber, and a core pipe which is open at its base on the outside of the injecting chamber, has its one end inserted through the cylindrical pipe and extending into the nozzle through the injecting chamber, and having a vent in its portion exposed within the injecting chamber, and passing the fibrous bundle through the cylindrical pipe to the outlet, while injecting a hot compressed gas through the injecting hole, thereby to heat and shape the fibrous bundle to and at its hot-melt-adhesive temperature.
摘要翻译： 在通过加热和冷却含有至少20重量％的热熔性复合纤维的纤维束的生产小直径的管状纤维制品的方法中，改进包括使用成型设备，其包括注射室，形成的注射孔 在室的壁中，具有横截面为所需形状的喷嘴的纤维束出口，具有大于出口的横截面面积的横截面积的用于引入纤维束的圆柱形管子位于 与出口相对的位置朝向出口突出并终止在注射室中，并且在其注射室外侧的基部处开放的芯管的一端通过圆柱形管插入并延伸到喷嘴中 通过注射室，并且在其部分暴露在注射室内的通气口，并使纤维束通过圆柱形管道到出口，而i 通过注射孔喷射热的压缩气体，从而将纤维束加热并成形为其热熔粘合温度。
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公开(公告)号：US4814032A
公开(公告)日：1989-03-21
申请号：US125553
申请日：1987-11-25
申请人： Masahiko Taniguchi , Shigeru Goi , Taizo Sugihara
发明人： Masahiko Taniguchi , Shigeru Goi , Taizo Sugihara
摘要： A method for making nonwoven fabrics includes the steps of preparing heat-adhesive composite fibers including first and second components, forming a web of the composite fibers alone or containing at least 20% by weight of the composite fibers, and heat-treating the web at a temperature higher than the melting point of the second component but lower than the melting point of the first component, while increasing the temperature of the web at a rate of temperature rise of 100.degree. C./30 seconds and more. The first component is polypropylene having specific physical values with respect to density, isotactic pentad ratio, pentad ratio having two different kinds of configurations, and melt flow rate, and the second component is a polymer composed mainly of polyethylene.
摘要翻译： 制造无纺织物的方法包括以下步骤：制备包括第一和第二组分的热粘复合纤维，单独形成复合纤维的纤维网或含有至少20重量％的复合纤维，并且对所述纤维网进行热处理 温度高于第二组分的熔点但低于第一组分的熔点，同时以100℃/ 30秒以上的升温速度升高幅材的温度。 第一组分是具有关于密度，全同立构五价比，具有两种不同构型的五元组比和熔体流动速率具有特定物理值的聚丙烯，第二组分是主要由聚乙烯组成的聚合物。
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公开(公告)号：US4469540A
公开(公告)日：1984-09-04
申请号：US402275
申请日：1982-07-27
申请人： Yasuhiko Furukawa , Hiromu Sonoda , Taizo Sugihara
发明人： Yasuhiko Furukawa , Hiromu Sonoda , Taizo Sugihara
CPC分类号： D04H3/16
摘要： A process for producing a highly bulky nonwoven fabric is provided, which process comprises melt-spinning a crystalline propylene polymer as a first component and an ethylene polymer as a second component, into side-by-side or sheath-core type composite fibers so that the first component after melt-spinning can have a specified M.sub.w /M.sub.n value; collecting the fibers into a continuous tow form; stretching the tow in a specified stretch ratio; cooling the stretched tow to a specified temperature and then drawing it by a pair of nip rolls, one or both of which are of a non-metal, to obtain heat-adhesive composite fibers having apparent crimps of a specified number, a specified percentage crimp modulus and substantially no latent crimpability; and heat-treating a web consisting of the fibers alone or a blend thereof with other fibers at a specified temperature.
摘要翻译： 提供一种生产高度膨松的无纺布的方法，该方法包括将作为第一组分的结晶丙烯聚合物和作为第二组分的乙烯聚合物熔融纺丝成并列或皮芯型复合纤维，使得 熔融纺丝后的第一成分可以具有规定的Mw / Mn值; 将纤维收集成连续的丝束形式; 以特定的拉伸比拉伸丝束; 将拉伸的丝束冷却至特定温度，然后通过一对或两者非金属的夹辊拉伸，得到具有指定数量的明显卷曲的特定百分比卷曲的热粘复合纤维 模量和基本上没有潜在的卷曲性; 并且在特定温度下将由单独的纤维组成的纤维网或其与其它纤维的共混物热处理。
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公开(公告)号：US4477516A
公开(公告)日：1984-10-16
申请号：US508223
申请日：1983-06-27
CPC分类号： D21H25/04 , D01F8/06 , D04H1/54 , D21H13/14 , D21H5/129 , D21H5/202 , Y10T428/2929 , Y10T428/2931 , Y10T442/637 , Y10T442/641
摘要： A non-woven fabric of hot-melt-adhesive composite fibers having a specified small weight per unit area and soft feeling is provided which fibers are obtained by forming a fiber aggregate consisting of hot-melt-adhesive composite fibers of a specified fineness, alone, composed of as a first component, a polyethylene resin composition (C) consisting of (A) a straight chain, low density polyethylene and (B) another kind of polyethylene, in a specified proportion, and having a specified density and a specified ratio of its melt indexes after and before spinning, and as a second component, a fiber-formable polymer having a m.p. higher than those of either of the polyethylenes constituting the first component, the first component constituting at least a part of the fiber surface of the composite fibers continuously in the longitudinal direction thereof, or a fiber aggregate of a specified average fineness which is mixed fibers of the composite fibers with other fibers of a specified fineness; and subjecting either one of the fiber aggregates to heat treatment at a specified temperature.
摘要翻译： 提供了具有规定的单位面积重量和柔软感的特定小重量的热熔性复合纤维的无纺布，其中纤维通过形成由特定纤度的单独的热熔粘合复合纤维组成的纤维聚集体 由作为第一成分的由（A）直链，低密度聚乙烯和（B）另一种聚乙烯构成的聚乙烯树脂组合物（C）以规定比例组成，具有规定的密度和规定比例 的纺丝前后的熔融指数，作为第二成分，具有mp的纤维形成性聚合物 高于构成第一成分的任一种聚乙烯的第一成分，构成复合纤维的长度方向的纤维表面的至少一部分的第一成分，或指定平均纤度的纤维集合体， 复合纤维与其他纤维具有规定的细度; 并使纤维集合体中的任一个在特定温度下进行热处理。
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公开(公告)号：US5063945A
公开(公告)日：1991-11-12
申请号：US500574
申请日：1990-03-28
申请人： Taizo Sugihara , Hiromu Sonoda , Kiyonori Shiiba
发明人： Taizo Sugihara , Hiromu Sonoda , Kiyonori Shiiba
CPC分类号： A24D3/08 , Y10T428/2924 , Y10T428/2967 , Y10T428/2978
摘要： A tobacco filter stock capable of being molded into a filter only be entanglement of filaments with one another without any adhesion means, whereby the resulting filter has a suitable hardness and a superior whiteness. A tobacco filter and a production process thereof are provided, whereby the tobacco filter stock comprises a ton of crystalline polyolefin filaments, preferably crystalline polypropylene filaments, having a single filament denier of 1 to 6 d/f, a total denier of 30,000 to 60,000 D 40 to 60 crimps/25 mm filament, a crimp elastic modulus of 2.5 to 5.0, a frictional coefficient between filaments of 0.20 to 0.37 and a height ratio (height/width) of 0.01 to 0.1.
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公开(公告)号：US5017658A
公开(公告)日：1991-05-21
申请号：US237780
申请日：1988-08-29
申请人： Takeshi Noma , Tadao Matsumoto , Taizo Sugihara
发明人： Takeshi Noma , Tadao Matsumoto , Taizo Sugihara
IPC分类号： D01F6/46 , D06M13/02 , D06M13/224 , D06M13/244 , D06M13/248 , D06M13/282 , D06M13/292 , D06M101/00 , D06M101/16 , D06M101/18 , D06M101/20
CPC分类号： D06M13/292 , D01F6/46 , D06M7/00 , D06M2200/40
摘要： Dyeable polypropylene (PP) fibers for clothes having improved processing properties such as spinning properties, knitting or weaving properties, dyeability are provided, which fibers are obtained by having (a) a 5-20C alkyl phosphate salt or (b) a mixture thereof with an adduct of ethylene oxide to a 6-20C fatty acid in a proportion of the adduct of 1-90% by weight, attached onto dyeable PP fibers obtained by blending a copolymer of an aminoalkyl acrylate with ethylene with a PP and carrying out melt-spinning using the blend as at least one component of the resulting dyeable PP fibers, the amount of (a) or (b) attached onto the fibers in terms of % by weight of the fibers being adjusted so as to satisfy the following expression: ##EQU1## wherein d represents the denier of single fiber.
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公开(公告)号：US4840846A
公开(公告)日：1989-06-20
申请号：US94891
申请日：1987-09-10
申请人： Shozo Ejima , Taizo Sugihara , Morio Abe
发明人： Shozo Ejima , Taizo Sugihara , Morio Abe
CPC分类号： D01F8/06 , Y10T428/2924 , Y10T428/2925 , Y10T428/2929 , Y10T428/2931 , Y10T428/2973 , Y10T428/2976
摘要： A heat-adhesive composite fiber consisting of core portion and sheath portion, the core portion being of the side-by-side type composite structure comprising two core components of different polypropylene base polymers at a composite ratio of 1:2 to 2:1, one of the core components having a Q value, expressed in terms of the weight-average molecular weight/the number-average molecular weight, equal to or higher than 6 and the other having a Q value equal to or lower than 5, and the sheath portion meeting at least the requirements that it should comprise a sheath component of a polyethylene base polymer having a melting point lower by at least 20.degree. C. than the lower one of the melting points of the two core components, and it should cover the core portion in a proportion of 25 to 55% by weight based on the total weight of it and the core portion.
摘要翻译： 由核心部分和鞘部分组成的热粘复合纤维，芯部是并排型复合结构，包括复合比为1:2至2:1的不同聚丙烯基础聚合物的两个核心组分， 具有Q值的核心成分之一，以重均分子量/数均分子量表示，等于或高于6，另一个具有等于或低于5的Q值，并且 护套部分至少满足其应包含熔融点低于两个核心部件的较低熔点至少20℃的聚乙烯基础聚合物的护套组分的要求，并且它应覆盖 核心部分的比例为25至55重量％，基于其总重量和芯部分。
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公开(公告)号：US4789588A
公开(公告)日：1988-12-06
申请号：US79014
申请日：1987-07-29
CPC分类号： A61L15/48 , A61F13/51121 , A61F13/5116 , A61F13/51305 , A61F2013/51042 , A61F2013/51061 , Y10T442/603 , Y10T442/607 , Y10T442/638 , Y10T442/641
摘要： A surface material for absorptive products comprising a succession of fluid permeable surface layers comprising a nonwoven fabric, an absorptive layer and a backing layer unpervious to fluid being provided, the nonwoven fabric comprising fibers of which surface of 50% or more being occupied by a hydrophobic resin, and a 0.1 to 1.0 weight % of a finishing agent being deposited onto the surface of the fibers. The finishing agent comprises a mixture of a sorbitan monooleate with a polyoxyethylene sorbitan monooleate in a weight ratio of 1:1 to 9:1. The fibers may further contain a specific wetting agent.
摘要翻译： 一种用于吸收产品的表面材料，包括一系列流体可渗透的表面层，包括非织造织物，吸收层和不易于流体流动的背衬层，该非织造织物包含其中50％或更多的表面占据疏水性的纤维 树脂和0.1-1.0重量％的整理剂沉积在纤维的表面上。 整理剂包含脱水山梨糖醇单油酸酯与聚氧乙烯失水山梨糖醇单油酸酯的重量比为1:1至9:1的混合物。 纤维可以进一步含有特定的润湿剂。
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公开(公告)号：US4270962A
公开(公告)日：1981-06-02
申请号：US92054
申请日：1979-11-06
申请人： Taizo Sugihara , Hiromu Sonoda
发明人： Taizo Sugihara , Hiromu Sonoda
CPC分类号： B43K1/12 , A24D3/0208 , D04H3/04 , D04H3/077 , D04H3/14
摘要： Heat treating a fibrous bundle containing at least 20% by weight of adhesive fibers by introducing the fibrous bundle into a heating zone through an elongated transport zone that is surrounded by said heating zone, imparting heat to the exterior portion of said fibrous bundle by directing heat against the exterior of said transport zone and imparting heat throughout the interior of said fibrous bundle by directing heated gas outwardly through the interior of said transport zone in a direction opposite to the inward movement of said fibrous bundle through said transport zone.
摘要翻译： 通过将所述纤维束通过被所述加热区包围的细长输送区引入所述纤维束而热处理含有至少20重量％的粘合纤维的纤维束，通过引导热量向所述纤维束的外部部分施加热量 通过将加热的气体向外通过所述输送区的内部沿与所述纤维束通过所述输送区向内运动的向内运动相反的方向引导所述纤维束整个内部的热量。
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公开(公告)号：US4818587A
公开(公告)日：1989-04-04
申请号：US108459
申请日：1987-10-15
申请人： Shozo Ejima , Taizo Sugihara , Morio Abe
发明人： Shozo Ejima , Taizo Sugihara , Morio Abe
CPC分类号： D04H1/54 , D01D5/30 , D01F8/06 , Y10T428/24826 , Y10T428/2929 , Y10T428/2931 , Y10T442/641
摘要： Nonwoven fabrics contain at least 30% by weight of heat-adhesive composite fibers consisting of core portion and sheath portion, said core portion being of the side-by-side type composite structure comprising two core components of different polypropylene base polymers in a composite ratio of 1:2 to 2:1, one of said core components having a Q value, expressed in terms of the weight-average molecular weight/the number-average molecular weight, equal to or higher than 6 and the other having a Q value equal to or lower than 5, and said sheath portion meeting at least the requirement that it should comprise a sheath component of a polyethylene base polymer having a melting point lower by at least 20.degree. C. than the lower one of the melting points of said two core components. The nonwoven fabrics are bulky and soft due to the crimps of the heat-adhesive composite fibers resultant from the core portion and are stabilized by the inter-fiber bonds of the sheath portion.
摘要翻译： 无纺织物含有至少30重量％的由芯部分和鞘部分组成的热粘复合纤维，所述芯部分是并排型复合结构，其包含复合比例的不同聚丙烯基础聚合物的两个核心组分 为1：2〜2：1，所述核心成分中的一种具有Q值，以重均分子量/数均分子量表示，等于或高于6，另一个具有Q值 等于或小于5，并且所述护套部分至少满足要求其应包含熔融点低于所述第二熔点的熔点低至少20℃的聚乙烯基础聚合物的护套组分的要求 两个核心组件。 由于由芯部产生的热粘合复合纤维的卷曲，无纺布体积大而柔软，并且通过护套部分的纤维间粘合来稳定。
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