摘要:
A power supply unit for wire electrical discharge machining using an ac high-frequency power supply for applying an ac high-frequency voltage between a wire electrode (1a) and a workpiece (2) includes a high-frequency oscillation and amplification circuit (4) and a pulse power supply (5) which is an ac-high-frequency-voltage intermittently supplying unit for effecting the application of the ac high-frequency voltage between the electrode and the workpiece and a pause thereof. In wire electrical discharge machining using this power supply unit for wire electrical discharge machining, it is possible to suppress the vibration of the wire electrode (1a) due tog the electrostatic force acting between the wire electrode (1a) and the workpiece (2), making it possible to improve the straightness accuracy of a machined surface of the workpiece (2) and make surface roughness small.
摘要:
A method and apparatus for detecting and controlling the operation of an electric discharge machine for machining a workpiece. The machining is conducted by generating pulse discharges at a machining gap formed by a machining electrode and the workpiece opposed to each other. The alternating-current components or high frequency components of at least one of the current, voltage and impedance of the machining gap, the rectified components thereof, or amplitude, frequency or other signal characteristics thereof are detected and processed for control of the machining. The processing may include frequency analysis, pulse counting, threshold detection and the like using analog and digital processing.
摘要:
The wire electric-discharge machining apparatus is provided with an inter-pole voltage correction unit 109 which corrects a voltage corresponding to an inter-pole voltage according to a correction coefficient which increases with an elongation of discharge stop time. A corrected voltage corresponding to the inter-pole voltage output from the inter-pole voltage correction unit 109 is given to a control unit 106 to allow a wire electrode 101 and a workpiece 102 to relatively move according to the corrected voltage corresponding to the inter-pole voltage.
摘要:
A sliding surface of a high-temperature portion is subjected to an electro-discharge surface treatment with one or both of a high-temperature hard material (4) and a material having a lubricating property at a high temperature (6). The high-temperature hard material (4) is any or a mixture of cBN, TiC, TiN, TiAlN, TiB2, WC, Cr3C2, SiC, ZrC, VC, B4C, Si3N4, ZrO2, and Al2O3. The material having the lubricating property at the high temperature (6) contains chromium and/or chromium oxide (Cr2O3) and/or hexaboron nitride (hBN). An electrode formed by compression molding of the high-temperature hard material, and the high-temperature lubricating material containing at least one of Cr and hBN and having the lubricating property at the high temperature is used as the electrode for the electro-discharge surface treatment.
摘要:
A discharge surface treatment apparatus generates a pulsed discharge between poles, that is, between a discharge electrode and a workpiece, and the discharge electrode is obtained by compression-molding of any one of a metal powder, a powder of a metal compound, and a powder of ceramics or a mixture thereof. The apparatus forms a film made of an electrode material or the like on a workpiece surface by thermal energy due to the discharge. The apparatus includes: a capacitor that is connected to any one of the discharge electrode and the workpiece at one end; and a parallel circuit of a resistor and a diode, which is provided between another one of the discharge electrode and the workpiece and another end of the capacitor via a connection line.
摘要:
Using electrical discharge surface treatment of moving an electrode material to a work piece by repeatedly generating pulsed electrical discharge between an electrode for electrical discharge surface treatment (1) containing Si as a main component and a work piece (2) surface in order to form a surface layer excellent in an anti-corrosion property and an anti-erosion property which is useful in applications to anti-corrosion and anti-erosion parts, a surface layer formed with an amorphous structure, in which an Si component is contained in a range of 3 to 11 wt % and which has a thickness of 5 to 10 μm, is formed on the work piece (2) surface.
摘要:
A pulsed discharge is generated between tip ends of a rotating member such as a blade and a discharge electrode including a hard material such as cBN in dielectric liquid or gas by a power supply for discharge to melt the discharge electrode, and a part of the discharge electrode is attached to the tip end of the rotating member to form an abrasive coating film including the hard materials such as cBN.
摘要:
To form a thick coating by a discharge surface treatment, a voltage between an electrode and a workpiece during a discharge is detected, and it is determined that a discharge surface treatment state is abnormal if it is detected that the voltage is reduced. With this arrangement, it is possible to accurately detect an unstable phenomenon in the discharge surface treatment, and take appropriate measures before a state of the coating and a state of the electrode are worsened due to the unstable phenomenon. By discriminating a stability of the discharge surface treatment, the coating and the electrode are prevented from being damaged.
摘要:
An electrode for an electrical-discharge surface-treatment method is molded with a metallic powder or a metallic compound powder having an average grain diameter of 6 micrometers to 10 micrometers. A coat on a surface of a workpiece is formed with a material constituting the electrode or a substance that is generated by a reaction of the material due to a pulse-like electrical discharge. The coat is built up with a material containing metal as a main constituent under conditions of a width of a current pulse for the pulse-like electrical discharge in a range of 50 microseconds to 500 microseconds and a peak of the current pulse equal to or less than 30 amperes.
摘要:
To form a coating film having an excellent wear-resistant property in a temperature range from low temperature to high temperature a coating-film forming method includes a metal-powder producing step of producing a metal powder containing an element exhibiting a lubricating property when oxidized; an oxidizing step of oxidizing the metal powder so that an amount of oxygen contained in the metal powder is within 6 weight % to 14 weight %; and a coating-film forming step of forming a coating film on a material subject to a treatment, the coating film having such a composition that an area where an oxygen content is 3 weight % or less and an area where an oxygen content is 8 weight % or more are distributed in a unit area of the coating film when the metal powder is in a melted state or a semi-melted state, and an oxygen content of the entire coating film after the metal powder is melted or semi-melted being within 5 weight % to 9 weight %.