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公开(公告)号:US10049803B2
公开(公告)日:2018-08-14
申请号:US14963619
申请日:2015-12-09
发明人: James E. Quilici
IPC分类号: H01F5/00 , H01F17/00 , H01F17/06 , H01F41/02 , H01F41/04 , H05K1/16 , H01F41/064 , H05K1/02 , H05K3/04 , H05K3/46 , H01F27/02 , H01F27/28 , H05K3/00
摘要: Disclosed are apparatus and methods for arrayed embedded magnetic components that include magnetic devices that have a core that is embedded between two or more substrates and a winding pattern surrounding the core that is implemented on and through the two or more substrates. The winding pattern is operable to induce a magnetic flux within the core when energized by a time varying voltage potential. The winding pattern may be implemented by printed circuit layers, plated vias, other electrically conductive elements, and combinations thereof. Arrayed embedded magnetic components include two or more electrically interconnected magnetic devices positioned side-by-side in a horizontal integration, positioned top-to-bottom in a vertical integration, or combinations thereof. The magnetic devices may have a magnetic functionality such as, but not limited to, a transformer, inductor, and filter. Disclosed magnetic components and methods provide for low cost construction, consistent performance, and a low profile form, among other benefits.
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公开(公告)号:US10522279B2
公开(公告)日:2019-12-31
申请号:US16503570
申请日:2019-07-04
发明人: James E. Quilici
IPC分类号: H01F5/00 , H01F17/00 , H01F17/06 , H01F27/28 , H01F27/24 , H01F41/064 , H01F41/04 , H01F41/02 , H05K3/46 , H05K3/04 , H05K1/02 , H05K1/16 , H05K3/00 , H01F27/02
摘要: Disclosed are apparatus and methods for embedded high voltage transformer components. Industrial applications require transformers that provide high voltage isolation. The laminate materials used for fabricating Printed Circuit Boards (PCB) are very good insulators and PCB transformers can provide higher voltage isolation than traditional wire wound devices. There are a variety of PCB laminate materials with different properties for voltage breakdown. FR-4 laminate is commonly used and has voltage breakdown properties exceeding 10 kV/mm. To produce PCB transformers with breakdown voltages exceeding 5 kV, it is beneficial to use laminate with much higher breakdown voltages. Generally, the materials with high breakdown voltage cost more. High voltage isolation can be achieved at a moderate cost by mixing low cost FR-4 laminate with high voltage dielectric materials.
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公开(公告)号:US10431367B2
公开(公告)日:2019-10-01
申请号:US15168185
申请日:2016-05-30
发明人: James E. Quilici
IPC分类号: H01F17/06 , H01F41/02 , H01F41/04 , H01F17/00 , H05K1/02 , H05K1/16 , H01F41/064 , H01F3/14 , H01F27/28 , H01F27/02 , H05K1/14 , H05K3/00 , H05K3/20 , H05K3/46
摘要: A method for gapping a magnetic component is disclosed. The method includes: forming a feature on a substrate, the feature being a depression defining an inside surface; disposing a first conductive pattern on the substrate and the inside surface of the feature; disposing a permeability material on the inside surface of the feature and the first conductive pattern; disposing a substrate material on the substrate and the feature; disposing a second conductive pattern on the substrate material to wrap the permeability material between the first conductive pattern and the second conductive pattern to define at least one electrical circuit to facilitate a magnetic field in the permeability material; and gapping the permeability material to remove at least a portion of the permeability material to produce a gap in the at least a portion of the permeability material.
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公开(公告)号:US10347409B2
公开(公告)日:2019-07-09
申请号:US16102039
申请日:2018-08-13
发明人: James E. Quilici
IPC分类号: H01F27/24 , H01F17/00 , H01F17/06 , H01F5/00 , H01F41/02 , H01F41/04 , H05K1/16 , H01F41/064 , H05K1/02 , H05K3/04 , H05K3/46 , H01F27/28 , H01F27/02 , H05K3/00
摘要: Disclosed are apparatus and methods for arrayed embedded magnetic components that include magnetic devices that have a core that is embedded between two or more substrates and a winding pattern surrounding the core that is implemented on and through the two or more substrates. The winding pattern is operable to induce a magnetic flux within the core when energized by a time varying voltage potential. The winding pattern may be implemented by printed circuit layers, plated vias, other electrically conductive elements, and combinations thereof. Arrayed embedded magnetic components include two or more electrically interconnected magnetic devices positioned side-by-side in a horizontal integration, positioned top-to-bottom in a vertical integration, or combinations thereof. The magnetic devices may have a magnetic functionality such as, but not limited to, a transformer, inductor, and filter. Disclosed magnetic components and methods provide for low cost construction, consistent performance, and a low profile form, among other benefits.
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公开(公告)号:US09754712B2
公开(公告)日:2017-09-05
申请号:US14963579
申请日:2015-12-09
发明人: James E. Quilici
IPC分类号: H01F5/00 , H01F17/00 , H01F17/06 , H01F41/02 , H01F41/04 , H05K1/16 , H01F41/064 , H05K1/02 , H05K3/04 , H05K3/46 , H01F27/02 , H01F27/28 , H05K3/00
CPC分类号: H01F17/0033 , H01F17/062 , H01F27/027 , H01F41/02 , H01F41/0206 , H01F41/041 , H01F41/042 , H01F41/064 , H01F2027/2814 , H05K1/0284 , H05K1/165 , H05K3/0014 , H05K3/045 , H05K3/4611 , H05K2201/086 , H05K2201/09036 , H05K2201/09045 , H05K2201/09118 , H05K2201/2036 , Y10T29/4902 , Y10T29/49073 , Y10T29/49075 , Y10T156/10
摘要: Disclosed are apparatus and methods for a magnetic component. In accordance with an embodiment, a magnetic component comprises a base substrate defining a winding cup having a shape of a closed groove surrounding a hub. The winding cup defines a core space operable to receive a core therein. A first conductive pattern is disposed on at least a portion of the base substrate including the winding cup. A second substrate defines a second conductive pattern. The second substrate is coupled to the first base surface with the first conductive pattern in operable alignment with the second conductive pattern. The first and second conductive patterns are coupled in electrical communication so as to define one or more winding-type electric circuits surrounding the core space so as to induce a magnetic flux within the core space when the one or more electric circuits are energized by a voltage source.
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公开(公告)号:US20090077791A1
公开(公告)日:2009-03-26
申请号:US12329887
申请日:2008-12-08
申请人: James E. Quilici
发明人: James E. Quilici
CPC分类号: H01F17/0033 , H01F17/062 , H01F27/027 , H01F41/02 , H01F41/0206 , H01F41/041 , H01F41/042 , H01F41/064 , H01F2027/2814 , H05K1/0284 , H05K1/144 , H05K1/165 , H05K3/0014 , H05K3/20 , H05K3/4611 , H05K2201/0129 , H05K2201/0141 , H05K2201/086 , H05K2201/09036 , H05K2201/09045 , H05K2201/09118 , H05K2203/0139 , H05K2203/0143 , H05K2203/0292 , Y10T29/4902 , Y10T29/49073 , Y10T29/49075 , Y10T156/10
摘要: Disclosed is an apparatus and method for a magnetic component. The magnetic component includes a substrate having a feature and a first conductive pattern disposed on the feature. The magnetic component also includes a permeability material disposed within the feature. A substrate material is disposed on the substrate to facilitate substantial enclosure of the permeability material between the substrate and the substrate material, where the substrate material has a second conductive pattern. The first conductive pattern and the second conductive pattern cooperate to be capable of facilitating magnetic properties of the permeability material.
摘要翻译: 公开了一种用于磁性部件的装置和方法。 磁性部件包括具有特征的基板和设置在特征上的第一导电图案。 磁性部件还包括设置在特征内的渗透性材料。 衬底材料设置在衬底上,以便于在衬底和衬底材料之间实质上封装渗透性材料,其中衬底材料具有第二导电图案。 第一导电图案和第二导电图案配合以便于促进导磁材料的磁性能。
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公开(公告)号:US07477128B2
公开(公告)日:2009-01-13
申请号:US11233824
申请日:2005-09-22
申请人: James E. Quilici
发明人: James E. Quilici
IPC分类号: H01F5/00
CPC分类号: H01F17/0033 , H01F17/062 , H01F27/027 , H01F41/02 , H01F41/0206 , H01F41/041 , H01F41/042 , H01F41/064 , H01F2027/2814 , H05K1/0284 , H05K1/144 , H05K1/165 , H05K3/0014 , H05K3/20 , H05K3/4611 , H05K2201/0129 , H05K2201/0141 , H05K2201/086 , H05K2201/09036 , H05K2201/09045 , H05K2201/09118 , H05K2203/0139 , H05K2203/0143 , H05K2203/0292 , Y10T29/4902 , Y10T29/49073 , Y10T29/49075 , Y10T156/10
摘要: Disclosed is an apparatus and method for a magnetic component. The magnetic component includes a substrate having a feature and a first conductive pattern disposed on the feature. The magnetic component also includes a permeability material disposed within the feature. A substrate material is disposed on the substrate to facilitate substantial enclosure of the permeability material between the substrate and the substrate material, where the substrate material has a second conductive pattern. The first conductive pattern and the second conductive pattern cooperate to be capable of facilitating magnetic properties of the permeability material.
摘要翻译: 公开了一种用于磁性部件的装置和方法。 磁性部件包括具有特征的基板和设置在特征上的第一导电图案。 磁性部件还包括设置在特征内的渗透性材料。 衬底材料设置在衬底上,以便于在衬底和衬底材料之间实质上封装渗透性材料,其中衬底材料具有第二导电图案。 第一导电图案和第二导电图案配合以便于促进导磁材料的磁性能。
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公开(公告)号:US09754714B2
公开(公告)日:2017-09-05
申请号:US14891645
申请日:2009-07-31
申请人: James E. Quilici
发明人: James E. Quilici
CPC分类号: H01F27/2804 , H01F27/29 , H01F27/306 , H01F27/32 , H01F2027/2809 , H01F2027/2814
摘要: Disclosed are apparatus and methods for a magnetic component. In accordance with an embodiment, a magnetic component comprises a base substrate defining a winding cup having a shape of a closed groove surrounding a hub. The winding cup defines a core space operable to receive a core therein. A first conductive pattern is disposed on at least a portion of the base substrate including the winding cup. A second substrate defines a second conductive pattern. The second substrate is coupled to the first base surface with the first conductive pattern in operable alignment with the second conductive pattern. The first and second conductive patterns are coupled in electrical communication so as to define one or more winding-type electric circuits surrounding the core space so as to induce a magnetic flux within the core space when the one or more electric circuits are energized by a voltage source.
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公开(公告)号:US09355769B2
公开(公告)日:2016-05-31
申请号:US12329887
申请日:2008-12-08
申请人: James E. Quilici
发明人: James E. Quilici
CPC分类号: H01F17/0033 , H01F17/062 , H01F27/027 , H01F41/02 , H01F41/0206 , H01F41/041 , H01F41/042 , H01F41/064 , H01F2027/2814 , H05K1/0284 , H05K1/144 , H05K1/165 , H05K3/0014 , H05K3/20 , H05K3/4611 , H05K2201/0129 , H05K2201/0141 , H05K2201/086 , H05K2201/09036 , H05K2201/09045 , H05K2201/09118 , H05K2203/0139 , H05K2203/0143 , H05K2203/0292 , Y10T29/4902 , Y10T29/49073 , Y10T29/49075 , Y10T156/10
摘要: A method in accordance with an embodiment comprises forming a feature on a substrate, disposing a first conductive pattern on the substrate and the feature, disposing a permeability material within the feature, disposing a substrate material on the substrate and the feature to facilitate substantial enclosure of the permeability material between the substrate and the substrate material, and disposing a second conductive pattern on the substrate material. The first conductive pattern and the second conductive pattern define at least one electrical circuit operable for coupling to a current source so as to cooperate to be capable of facilitating a magnetic field about the permeability material.
摘要翻译: 根据实施例的方法包括在衬底上形成特征,在衬底上设置第一导电图案和特征,将透气性材料设置在特征内,将衬底材料设置在衬底上,并且特征以便于实质上包围 所述基板和所述基板材料之间的导磁材料,并且在所述基板材料上设置第二导电图案。 第一导电图案和第二导电图案限定了至少一个电路,其可操作用于耦合到电流源,以便协调以便于围绕磁导率材料的磁场。
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