摘要:
A process includes: supplying a main resin from outer and inner flow channel, to a joined flow channel at a predetermined supply velocity for a predetermined time; supplying a second resin from a middle flow channel to the joined flow channel simultaneously with the main resin at a predetermined supply velocity for a certain time within the predetermined time; and sliding a shut-off pin to bring the pin forefront to a predetermined position near an outlet of the inner flow channel, open to the joined flow channel, before the second resin is supplied, or during a time starting after a time from the start of the second resin supply and ending with the termination of the supply, so that the velocity of main resin supply from the inner flow channel to the joined flow channel is reduced to a predetermined level by adjusting the degree of aperture for the outlet.
摘要:
An apparatus and method for manufacturing a crash pad with a foaming layer formed by injecting a foaming solution between a core and a skin are disclosed. The apparatus includes a first mold and a second mold used to form the skin by injecting molten resin of a skin material into a skin forming cavity when the first and second molds are combined. In addition, a third mold and the fourth mold form the core by injecting molten resin of a core material into a core forming cavity when the third and fourth molds are combined. The first mold has a vacuum aperture in an inner surface of the first mold to adsorb and fix a thread to implement a stitch before the forming of the skin, and the vacuum aperture exerts a vacuum suctioning force to absorb and fix via a vacuum pressure applied from a vacuum pressure providing unit.
摘要:
A preform-molding device has a nozzle section including three cylindrical layer-forming flow channels, which include an inner flow channel and an outer flow channel for forming the substrate layers of the main resin, and a middle flow channel for forming the intermediate layer, and also includes a predetermined number of vertical blocking rib pieces disposed at a downstream end of the middle flow channel, in parallel in the circumferential direction, so that the intermediate layer would be segmented in the circumferential direction into a predetermined number of vertically running streams, wherein flow behavior of the intermediate-layer resin flowing through the middle flow channel is adjusted by positioning the vertical blocking rib pieces in the circumferential direction so as to minimize a difference in height between a maximum height point and a minimum height point that appear in a leading edge of the intermediate layer of the preform.
摘要:
A method of providing an oxygen barrier for a product includes placing a product in an injection molded article which includes 10 to 60% by mass of a polyamide resin (A) and 40 to 90% by mass of a mixed polyolefin (E), wherein the polyamide resin (A) includes a diamine unit 70 mol % or more of which is one or more m-xylylenediamine units and a dicarboxylic acid unit 70 mol % or more of which is one or more dicarboxylic acid units including a C4 to C20 α,ω-linear aliphatic dicarboxylic acid and isophthalic acid at a molar ratio of from 30:70 to 100:0, the mixed polyolefin (E) includes 40 to 100% by mass of a polyolefin (C) and 0 to 60% by mass of a modified polyolefin (B), and at least a portion of the polyamide resin (A) is dispersed in a layered state.
摘要:
The present invention relates to advancements in injection moulding and in particular to a method and apparatus for co-injection moulding articles of complex non symmetrical geometry. The method forms a multilayer injection moulded article comprising an outer skin of a first material and a central core of a second material which is encapsulated by the outer skin. The first and second materials are injected in a single stream into a cavity of an injection mould, with the second material encased within the first material. The flow of the stream is controlled by means of flow paths within the mould cavity such that both the first and second materials are present in at least one first area of the mould cavity and that only the first material is present in at least one second area of the mould cavity. The flow paths include at least one primary flow path in the first mould cavity area which divides into at least two secondary flow paths. The resistance of a first of the secondary flow paths in the at least one first mould cavity area is reduced relative to that of a second of the two secondary flow paths, which is in the at least the second mould cavity area.
摘要:
Method and apparatus for controlling the delivery of polymer material in a sequential injection molding process. In one embodiment, the method provides: delivering a first shot of a first material simultaneously to a plurality of mold cavities; independently sensing for each cavity a property that is indicative of a volume or flow of material that is delivered to the corresponding cavity during the step of delivering the first shot; independently stopping the step of delivering the first shot to one or more cavities according to a program that uses as a variable a signal indicative of the property sensed for the corresponding cavity during delivery of the first shot; and delivering a second shot of a second material simultaneously to the cavities subsequent to the step of stopping the step of delivering the first shot.
摘要:
Method and apparatus for controlling the delivery of polymer material in a sequential injection molding process. In one embodiment, the method provides: delivering a first shot of a first material simultaneously to a plurality of mold cavities; independently sensing for each cavity a property that is indicative of a volume or flow of material that is delivered to the corresponding cavity during the step of delivering the first shot; independently stopping the step of delivering the first shot to one or more cavities according to a program that uses as a variable a signal indicative of the property sensed for the corresponding cavity during delivery of the first shot; and delivering a second shot of a second material simultaneously to the cavities subsequent to the step of stopping the step of delivering the first shot.
摘要:
Valve gated multi-cavity injection molding apparatus for five layer molding having actuating mechanisms for reciprocating elongated valve members between four different positions. Each actuating mechanism has a front and a rear aligned cylinders, a first piston connected to the head of one of the valve members in the front cylinder and second and third pistons in the rear cylinder. The third piston has a stem portion which extends forwardly through the second piston into the front cylinder. Hydraulic pressure from four hydraulic lines connected to each actuating mechanism reciprocates each elongated valve member between the different positions. In the first closed position, the front end of the valve member is seated in the gate. In the second position, the front end of the valve member is retracted sufficiently to allow an initial amount of PET to flow from an outer annular melt channel through the gate. Then the valve member is retracted further to a third position to allow simultaneous flow of the PET and a barrier material from an inner annular melt channel. Then the valve member is retracted to a fully open position which allows the simultaneous flow of PET from a central melt channel. When the cavity is almost filled, the valve member returns briefly to the second position for filling before returning to the closed position for ejection.
摘要:
A co-injection nozzle for an injection moulding device for producing multi-layered injection-moulded products. The nozzle includes: a central bore; a valve needle for opening and closing a nozzle opening; an annular inner melt channel for the first melt; an annular central melt channel for a second melt; and an annular outer melt channel for the first melt. The inner, central and outer melt channels are fluidically combined in the region of the nozzle tip to form a concentrically-layered melt stream. The co-injection nozzle has a back-flow barrier, integrated into the central bore, for the second melt, this barrier formed by a cut-out in the valve needle and by a melt channel for the second melt, the channel penetrating the central bore. In the open position of the back-flow barrier, the cut-out is located such that the second melt can flow through the melt channel, whilst flowing in the central bore past the valve needle.
摘要:
A preform-molding device has a nozzle section including three cylindrical layer-forming flow channels, which include an inner flow channel and an outer flow channel for forming the substrate layers of the main resin, and a middle flow channel for forming the intermediate layer, and also includes a predetermined number of vertical blocking rib pieces disposed at a downstream end of the middle flow channel, in parallel in the circumferential direction, so that the intermediate layer would be segmented in the circumferential direction into a predetermined number of vertically running streams, wherein flow behavior of the intermediate-layer resin flowing through the middle flow channel is adjusted by positioning the vertical blocking rib pieces in the circumferential direction so as to minimize a difference in height between a maximum height point and a minimum height point that appear in a leading edge of the intermediate layer of the preform.