摘要:
A preform for fabricating a wheel rim and a method of making a preform is provided. The preform includes a main section and at least one secondary section, each section being formed from composite materials, such as triaxially braided composite material that includes fibers oriented in at least three directions. The main section forms at least part of a lateral section of the preform and the secondary section forms at least part of a radial portion of the preform, the radial portion of the preform being generally perpendicular to the lateral section of the preform. The preform is fabricated from a plurality of composite layers, at least some being custom composite layers having a plurality of axial fibers interwoven intermittently with substantially consistent first and second sets of biased fibers. In some embodiments, the preform is initially fabricated in an intermediate configuration prior to being moved to a final configuration.
摘要:
A single-piece woven fiber structure for fabricating an axisymmetric part of varying diameter made out of composite material, the fiber structure having a portion of frustoconical shape with a large diameter and a small diameter, the ratio between the large diameter and the small diameter being not less than 2. The fiber structure is formed by winding layers of warp and weft yarns that are woven on a mandrel having a profile that is defined as a function of the profile of the part to be fabricated with warp yarn take-up. For each layer of yarns, the weft yarns are angularly distributed on a single diameter in a zone of the large diameter of the portion of frustoconical shape and on at least two different diameters in a zone of the small diameter of the portion of frustoconical shape in order to form at least two superposed plies of weft yarns.
摘要:
A rim well with integrated flange made of fiber composite as well as to a method for manufacturing same. The flange is formed by inwardly directed protuberances of fiber layers of the rim well, wherein the fiber layers transition to the flange from the rim well without interruption of the fibers. The manufacture is carried out by depositing fiber material on a mold, which corresponds to the contour of the rim well and has a radially circumferential or segmented groove. The fibers are deposited such that the fibers of at least one fiber layer have protuberances directed into the groove. A multipart mold, which makes it possible to reduce the width of the groove and thus a deformation of the protuberances, is preferably used.
摘要:
A preform for fabricating a wheel rim and a method of making a preform is provided. The preform includes a main section and at least one secondary section, each section being formed from composite materials, such as triaxially braided composite material that includes fibers oriented in at least three directions. The main section forms at least part of a lateral section of the preform and the secondary section forms at least part of a radial portion of the preform, the radial portion of the preform being generally perpendicular to the lateral section of the preform. The preform is fabricated from a plurality of composite layers, at least some being custom composite layers having a plurality of axial fibers interwoven intermittently with substantially consistent first and second sets of biased fibers. In some embodiments, the preform is initially fabricated in an intermediate configuration prior to being moved to a final configuration.
摘要:
A cycle rim that includes a metallic profile element, a covering made of composite material and including fibers embedded in a first matrix that covers the metallic profile element, at least over a portion thereof, and further including a spacer which is inserted between the profile element and the covering. The metallic profile element includes at least two sidewalls connected by a bridge, the covering including at least two flanks, each of the flanks covering one of the sidewalls, and the spacer is inserted between each of the sidewalls and the flank which covers it.
摘要:
A hub for a bicycle wheel includes a hub shell that defines one or more spoke holes. The hub shell includes a fiber reinforced material. The fiber reinforced material has one or more reinforcement fibers bending around the spoke holes to remain continuous around the spoke holes. One or more flanges with the spoke holes extend from the hub shell at an outer radial direction. A clutch or freehub adapter is coupled to the hub shell. Depending on the type of clutch mechanism used in the freehub, different clutch adapters can be incorporated into the hub.
摘要:
A rim well with integrated flange made of fiber composite as well as to a method for manufacturing same. The flange is formed by inwardly directed protuberances of fiber layers of the rim well, wherein the fiber layers transition to the flange from the rim well without interruption of the fibers. The manufacture is carried out by depositing fiber material on a mold, which corresponds to the contour of the rim well and has a radially circumferential or segmented groove. The fibers are deposited such that the fibers of at least one fiber layer have protuberances directed into the groove. A multipart mold, which makes it possible to reduce the width of the groove and thus a deformation of the protuberances, is preferably used.
摘要:
A method for the manufacturing a rim with a layer structure for a muscle-powered vehicle is disclosed. The method includes providing a first, pressure and temperature resistant mould. A first plane reinforcement fibre package consisting of at least two separate layers of reinforcement fibres is inserted into the first mould. One or several reinforcement fibre mat(s) are inserted into the first mould onto the first reinforcement fibre package. A second flat reinforcement fibre package consisting of at least two separate layers of reinforcement fibres is inserted into the first mould onto the one or several reinforcement fibre mat(s). A spacer is inserted into the first mould and the first mould is closed by means of a second, pressure and temperature-resistant mould. The layered structure is hardened and the rim may be removed from the moulds. Rims, running wheel and bicycles manufactured using the described process are also disclosed.
摘要:
A wheel includes a rim having a rim well and rim flanges, a hub, and at least three spoke elements. Each spoke element forms at least one spoke between the hub and the rim. The spoke elements are fastened to an inside of the rim in a form-closed manner or a form-closed and bonded manner. In the hub region, the spoke elements are supported on each other in a circumferential direction at abutting surfaces designed therefor. A method for producing the wheel is provided.
摘要:
A rim well with integrated flange made of fiber composite as well as to a method for manufacturing same. The flange is formed by inwardly directed protuberances of fiber layers of the rim well, wherein the fiber layers transition to the flange from the rim well without interruption of the fibers. The manufacture is carried out by depositing fiber material on a mold, which corresponds to the contour of the rim well and has a radially circumferential or segmented groove. The fibers are deposited such that the fibers of at least one fiber layer have protuberances directed into the groove. A multipart mold, which makes it possible to reduce the width of the groove and thus a deformation of the protuberances, is preferably used.