Abstract:
A garment portion processing assembly receives uncut material to process the material into a desired shape, such as the shape of a shirt collar, and then organize the formed material into separate stacks. The garment portion processing assembly includes a stack queuing assembly, a garment portion cutting apparatus, and a garment receiving assembly. In operation, the stack queuing assembly prepares the stacks of garment portions to be collected by the garment portion cutting apparatus to be processed. The garment portion cutting apparatus then collects the garment portions and processes the garment portions as desired by the user. The garment portion cutting apparatus includes a folding assembly for precisely folding the garment portion in an even manner, a shaping knife assembly treat is used to trim the garment portion according to the desired pattern, and a width knife assembly that makes sure the garment portion has the proper width. Lastly, after the garment portion is trimmed by the garment portion cutting apparatus, it is delivered to the collar receiving assembly to be stacked with the other processed garment portions for collection by the user.
Abstract:
An automatic unloading and stacking apparatus and method for automatic unloading and stacking tubular articles from a circular sewing system. The system includes a mechanism for clamping and removing sewn garments from a circular sewing station that does not interfere with an operator's ability to access the sewing station. Once removed from the sewing machine, the sewn garments are then stacked in a remote location allowing an operator to load the next garment to be sewn.
Abstract:
A looped elastic waistband (14) is positioned along a circular sewing path (12) with the waist edge (21) of a pair of pants (12) in straddling relationship thereover. The garment parts are advanced past a folding assembly (61), which folds the waist edge (21) of the pants (16) over the waistband (14), and past sewing needles (13) that form lines of stitching along the aligned edges of the pants (16) and waistband (14) and through the folded portion (22) of the pants waist (19). In the meantime, the position of the waist edge (21) of the pants (16) over the waistband (14) is adjusted in response to position the waist edges (21) as detected by body edge sensor (13) which controls the reciprocation of a pair of drive wheels (87 and 88) of an edge guide assembly (86) which engage and urge the waist edge (21) of the pants (16) across from the sewing path (12). An expansion roller assembly (62) maintains tension in the waistband (14) and the waist edge (20) of the pants (16) during a sewing operation, and is pivotable to equalize tension in the waistband (14) and pants (16).
Abstract:
Quilts (120) are made from unquilted comforter bags (206) without premounting the panel on a rectangular frame (11,11a). A leading edge clamp (50,250) is preattached along the leading edge of a panel and fed from an operator station (15) onto a shuttle (20) movably mounted on the frame of a programmed single needle quilting machine (10,10a). Opposed belt conveyors (61,62) on opposite sides of the shuttle (20) advance the clamp (50,250) and pull the panel onto the shuttle (20), gripping the side edges of the panel as it is pulled. A trailing edge clamp bar (48) frictionally engages the panel as the panel is pulled onto the shuttle (20). The shuttle (20) reciprocates longitudinally under a sewing head (18) that moves transversely on the frame (11,11a) to stitch a pattern in the panel. A pickup head (86) engages the clamp (50,250) on the shuttle (20) and moves it to an outfeed table (81,281) at the top of the frame where the clamp (50,250) releases the quilted panel (120), folded once, onto the table (81,281) from which it conveyed to a stacker (200) by belt conveyors (82) or a moveable conveyor table (283). Preferably, the quilted panels (120) are conveyed to an elevator platform (302) at the operator station (15) that lowers a stack (320) of quilts (120) onto a cart (204) on which the unquilted panels (206) were supplied. When a quilted panel (120) is free of the shuttle (20), another front edge clamp (50,250) is clamped to the next panel to similarly pull it onto the shuttle (20). When a clamp (50,250) has released a quilted panel (120) at the outfeed table (81,281), it is returned by the pickup head (86) to the operator station (15) where it is released for reuse.
Abstract:
A machine and process for producing bags from roll stock of bag material are disclosed. The machine includes four subassemblies, a folding and cutting subassembly, a transport and first sewing subassembly and a second transport and sewing subassembly and a stacking subassembly. The folding and cutting subassembly, preferably includes a drum or reel with a plurality of peripheral clamps which are successively opened to receive the bag material and a blade positioned to force the bag material into an open clamp to define a fold. The adjacent closed clamp holding folded bag material tensions the bag material. A cutter severs adjacent folds between the adjacent clamps. Transfer and transport means are present to advance the folded cut bag blank past two sewing machines and then to the stacker subassembly. The process of this invention includes the steps of grasping the end of a continuous strip of bag material, deflecting a portion to define a fold, clamping the fold and transferring it to an adjacent station, repeating the folding and clamping operation to tension the material between folds, cutting the folds between adjacent tensioned regions to provide folded cut bag blanks. Next, the folded cut bag blanks are transferred to two successive sewing operations to sew one side and an end to complete a bag. Next, optionally, the bags may be stacked for subsequent transfer or use.
Abstract:
A waist band (18) is placed in straddling relationship about spindles (11-14). The waist edge (24) of the garment body (19) is telescoped about the waist band (18), also in straddling relationship about the spindles (11-14). The garment parts are advanced by the rotation of the spindles (11-14) past a sewing needle (17) that forms a line of stitching at the aligned edges of the shirt body and waist band. In the meantime, the end spindles (11 and 13 and 14) move longitudinally along the sewing path to adjust the position of the waist band in response to the position of the folded edges (22, 23) of the waist band (18) as detected by band sensor 128, and the star wheels (119) engage and urge the waist band (18) and the garment body (19) toward or away from the sewing path (16) as controlled by band and body edge sensors (112, 129). When the previously sewn edges of the garment parts begin to return to the sewing machine (36), one of the spindles (13) moves laterally so as to stretch the garment parts more, so as to remove any bunching of the waist edge (24) of the garment body (19) at the sewing needle (17) and presser foot (39), to avoid forming a wrinkle in the garment body (19) at the end of the line of the stitching (29).
Abstract:
A continuous loop waist band (10) is placed in edge alignment with a garment body (11), and the garment parts are stretched about spindles (19, 20, 21 and 23). The spindles are moved away from one another so as to stretch the aligned edges of the garment parts. The edges of the garment parts tend to curl when stretched, and an edge decurler (84) removes the curl from the stretched garment parts as the edges approach the sewing machine needle (26). Edge guide (102) maintains the plies of material in overlying contact so as to make sure the curls do not reappear in the garment parts as the parts approach the sewing machine.
Abstract:
An apparatus and method for creating a "serging", "overlock" or "504" stitch wherein the excess thread chain (44) extending from the sewing machine needle to the previously sewn garment part (54) is cut in a manner to create a leading thread chain of a predetermined length extending from the sewing machine needle, and the free end of the leading thread chain is drawn off by a stream of air flowing into a hollow member (31) acting as a chaining tongue (29). The leading thread chain is subsequently progressively withdrawn from the chaining tongue and oversewn into the stitching of a succeeding garment. The hollow member (31) acting as the chaining tongue (29) is integrally formed with the throat plate (21) of the sewing machine (20). A vacuum reservoir (81) is connected to the hollow member (31) to create the air flow through the hollow member to draw the leading thread chain therein.
Abstract:
Flexible drapable sheets, such as cloth sheets or garments, are folded and stacked. A first horizontal conveyor conveys the garments past an automatic sewing machine to a lifting device which engages a middle portion of the garment and stuffs it into the inlet of a vertical second conveyor formed from two sets of horizontally spaced conveyor tapes. At a discharge end of the second conveyor, the garments are discharged onto a receiving surface formed by a number of bent wire sections interleaved with the conveyor tapes of the second conveyor. The receiving surface is flipped over (pivoted about a horizontal axis) to flip the folded over garment onto a platform above the first conveyor. The garments are stacked to a desired height on the platform.
Abstract:
A method of stacking a multiplicity of fabric strips attached with a slide fastener chain one upon another is disclosed, which comprises folding each of the strips in halves along the longitudinal axis of the fastener chain, clamping the fabric strip from both sides closely at its folded edge, cutting the trailing end of the fabric strip and depositing the thus cut fabric strip upon and in registry with a stack of previously accumulated fabric strips. An apparatus is also disclosed for carrying this method into practice, which essentially comprises a gate means having a guide slit through which a slide fastener chain is passed, a gripper means releasably gripping a leading end of the fastener chain, and a clamping means releasably clamping the fabric strip from both sides closely adjacent at the fastener chain.