Abstract:
There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.
Abstract:
The present disclosure provides a strip flatness prediction method considering lateral spread during rolling. The method includes: step 1: acquiring strip parameters, roll parameters and rolling process parameters; step 2: introducing a change factor of a lateral thickness difference before and after rolling and a lateral spread factor by considering lateral metal flow, and constructing a strip flatness prediction model based on the coupling of flatness, crown and lateral spread; step 3: constructing a three-dimensional (3D) finite element model (FEM) of a rolling mill and a strip, simulating strip rolling by the 3D FEM, extracting lateral displacement and thickness data of the strip during a stable rolling stage, calculating parameters of the strip flatness prediction model based on the coupling of flatness, crown and lateral spread; and step 4: predicting the flatness of the strip by the strip flatness prediction model based on the coupling of flatness, crown and lateral spread.
Abstract:
A casting-rolling integrated plant that is capable of producing, from a steel melt, in a cost-effective manner and with high productivity, a hot-rolled finished strip having a thickness of ≤0.6 mm, an excellent flatness, and an excellent profile by dividing the thickness reduction into at least three stages (roughing, intermediate and finishing train), measuring the actual profile after the roughing, intermediate and finishing train, and equipping the stands in the roughing, intermediate and finishing train with actuators for influencing the strip profile and/or the strip flatness.
Abstract:
A control device of the rolling mill line controls actuators of a downstream and an upstream roll stand. The control device determines control variables for the actuators of the upstream roll stand while taking into consideration a flatness change to be carried out and additionally taking into consideration a contour change to be carried out and controls the actuators of the upstream roll stand accordingly. The control device determines control variables for the actuators of the downstream roll stand while taking into consideration the contour change to be performed but without taking into consideration the flatness change to be performed and controls the actuators of the downstream roll stand accordingly. The control device outputs the control variables to the actuators of the downstream roll stand with a delay of a transport time, relative to the corresponding control variables for the actuators of the upstream roll stand.
Abstract:
A rolling mill control system and method includes use of sensors located between rolling mill stands to directly measure metal sheet or plate flatness, thickness profile, position, and the camber of the rolls in the mill. A feedback loop control system adjusts or adapts rolling mill control mechanisms to control the rolling process.
Abstract:
Methods and apparatus for monitoring and conditioning strip material are disclosed. A disclosed example method includes coupling a feedback unit to a first material conditioner. The first material conditioner includes a first sensor and a second sensor, where the first and second sensors are located along a width of a first material moving through the first material conditioner, a first adjustable backup bearing and a second adjustable backup bearing. The disclosed example method also includes mapping the first sensor to the first adjustable backup bearing, where the first sensor corresponds to a first longitudinal zone located along a width of the first moving material. The disclosed example method also includes mapping the second sensor to the second adjustable backup bearing, where the second sensor corresponds to a second longitudinal zone located along the width of the first moving material, and where the feedback unit is couplable to a second material conditioner different than the first material conditioner.
Abstract:
The invention relates to a method and a rolling stand (100) for cold rolling rolled stock. The rolling stand (100) comprises at least one upper and one lower backup roll (110-1, 110-2) and also an upper and a lower work roll (120-1, 120-2), which define a roll gap (128). Optionally, a lower and an upper intermediate roll (130-1, 130-2) may also be provided between the work rolls and the backup rolls. In order to ensure an absolutely equal circumferential speed of the upper and lower work rolls when cold rolling in skin-pass mode, it is proposed according to the invention to decouple the upper or lower work roll from its associated drive device.
Abstract:
Provided are hot rolling equipment and a hot rolling method for precisely controlling the meandering and plate shape of a steel strip, thereby making it possible to prevent tail end squeezing of the steel strip. Hot rolling equipment (10) for this purpose, for sequentially passing a steel strip (1) through rolling machines (11, 12) and thereby rolling the steel strip (1), wherein a plurality of split rolls (63) capable of contacting the steel strip (1) is provided between the rolling machines (11, 12), and, when the split rolls (63) contact the steel strip (1), detection torques (Td, Tw) acting on the left and right ends of the split rolls (63) are detected by torque detectors (67a, 67b), the reduction leveling of the rolling machines (11, 12) being adjusted on the basis of the detected detection torques (Td, Tw) to control the meandering and plate shape of the steel strip (1).
Abstract:
A method for monitoring the manufacturing process of hot-rolled tubes in which the type and dimensional characteristics of structures produced by the rolling process on an outer surface of the tube are evaluated to assess the process state. Immediately subsequent to the rolling process in the exit side region of a rolling stand the outer surface of at least one defined portion of the tube is detected by measuring technology, linearly by means of an optical laser stripe method and in a clocked manner in the form of profile lines, and the profile lines are then combined to form an at least two-dimensional topography and the topography is evaluated to assess the process state.
Abstract:
Methods and apparatus for monitoring and conditioning strip material are disclosed. A disclosed example apparatus includes a plurality of sensors located along a width of a moving material. Each of the plurality of sensors corresponds to a respective one of a plurality of longitudinal zones located along a width of the moving material. The apparatus also includes a material condition monitor configured to determine the condition of the moving material, and a feedback unit coupled to the material condition monitor and configured to be coupled to a plurality of different types of material conditioners. The feedback unit is configured to map each of the plurality of sensors to at least a respective one of a plurality of adjustable backup bearings based on being coupled to any one of the material conditioners.