Method for producing a planar composite component and composite component produced thereby

    公开(公告)号:US11633939B2

    公开(公告)日:2023-04-25

    申请号:US16500529

    申请日:2018-04-03

    发明人: Burak Baser

    摘要: A method for producing a planar composite component having a core layer (B), which is arranged between and integrally bonded to two cover layers (A, A′), wherein the cover layers contain a cover-layer thermoplastic and wherein the core layer contains a core-layer thermoplastic, comprises the following steps: a) a heated stack with layer sequence A-B-A′ is provided; b) the heated stack (A-B-A′) is pressed; c) the pressed stack is cooled, whereby the planar composite component with consolidated layers integrally bonded to each other is formed. To improve the production method including the producibility of planar 3D components, it is proposed, that at least one of the cover layers (A, A′) in unconsolidated form comprises a fibrous nonwoven layer of 10 to 100 wt.-% thermoplastic fibers of the cover-layer thermo-plastic and 0 to 90 wt.-% of reinforcing fibers having an areal weight of 300 to 3,000 g/m2; the core layer (B) in unconsolidated form comprises at least one randomly-oriented-fiber nonwoven layer (D) formed from reinforcing fibers and thermoplastic fibers of the core-layer thermoplastic, and that after the pressing the consolidated core layer(s) has/have an air pore content of

    METHOD FOR FORMING ELASTIC FILM STRETCHABLE STRUCTURE AND ABSORBENT ARTICLE

    公开(公告)号:US20220313496A1

    公开(公告)日:2022-10-06

    申请号:US17717837

    申请日:2022-04-11

    发明人: Syunsuke Sakai

    摘要: Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.