摘要:
The present disclosure concerns expandable silica particles having a coating comprising talc powder and kaolin powder provided on the outer surface of the expandable silica particle and expandable and expanded silica particles comprising silica fume and/or ultrafine quartz silica sand beneath the surface of the particles. Methods for producing expandable and expanded silica particles are disclosed, including a method using a vibration plate and a furnace having a vibration plate for carrying out that method. The expanded silica particles have high compressive strength, substantially uniform cell size and distribution, low water absorption, and low porosity on the outer surface. They are useful as a filler in matrix materials, like concrete or epoxy, as insulation material with various binder materials, and as water filtration medium.
摘要:
A tilting converter comprising a container (2), defining a first longitudinal axis X, having a bottom (2′); a support ring (3), coaxial to the container (2) and distanced from said container, provided with two diametrically opposite supporting pins (6), defining a second axis Y orthogonal to the first axis X, adapted to allow a rotation of the converter about said second axis Y; a suspension system, connecting said container (2) to said support ring (3), comprising groups (12) of first suspension devices (7), said groups (12) being arranged substantially equidistant to each other along a cylindrical side surface coaxial to the first axis X, in a position between the support ring (3) and the bottom (2′); each of said first suspension devices (7) being provided with a plurality of longitudinal elastic elements, each longitudinal elastic element being arranged alongside the next so as to define a laying plane, and a gap (15, 15′) is provided between one longitudinal elastic element and the next.
摘要:
A metal forming apparatus includes a smelting device, a molding device, an injection device and a vacuumizing device. The smelting device defines a smelting chamber, and includes a rotatable crucible and a heating unit both disposed within the smelting chamber. The molding device defines a molding chamber sealedly communicated with the smelting chamber. The injection device includes a charging barrel assembly sealedly disposed at a joint between the molding device and the smelting device and an injection unit sealedly connected with the smelting device. The vacuumizing device is sealedly connected with the smelting device and the molding device respectively so as to vacuumize the smelting chamber and the molding chamber.
摘要:
The present invention relates to a method of operating an electric arc furnace containing (a) a furnace shell having a tapping hole and/or a slag door, (b) a furnace roof having a plurality of electrodes provided so as to face downwards, and (c) a rotating apparatus that rotates the furnace shell around a vertical axis relative to the electrodes, the method contains a rotating step of rotating the furnace shell relative to the electrodes during melting of a metal material, and a holding step of stopping the rotation when any one of the plurality of electrodes reaches a holding position that is previously set close to the tapping hole or the slag door, and holding the furnace shell at the holding position.
摘要:
A metallurgical furnace, which includes a furnace shell, an exhaust system, and a gas cleaning system, further includes a plurality of improved pipes and fume ducts throughout to increase operational life and productivity. The pipes and fumes ducts are comprised of an aluminum-bronze alloy which provides enhanced properties over prior art materials including thermal conductivity, modulous of elasticity and hardness. The use of the alloy also minimizes maintenance requirements of the pipes and fume ducts, thereby extending their operational life. In operation, gases formed from smelting or refining are evacuated from the furnace shell through the exhaust system into the gas cleaning system. The gases, as well as the system, are water cooled by way of the plurality of pipes displaced throughout.
摘要:
A method and apparatus for optimizing melting of titanium for processing into ingots or end products. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby direct arc electrodes melt the titanium in the main hearth while plasma torches melt the titanium in the refining chambers and/or adjacent the molds. Each of the direct arc electrodes and plasma torches is extendable and retractable into the melting environment and moveable in a circular pivoting or side to side linear motion.
摘要:
The present invention provides a system and method for collecting fumes from an arc furnace of the type typically used in metal foundries. The system provides an electrode hood with extended sides for improved collection of fumes from the vicinity of the electrodes. It also provides a movable spout hood for collection of fumes when metal is tapped. A combination of a tilting manifold and stationary duct are used to maintain a path for collecting fumes throughout the entire range of motion of the furnace. The stationary duct has a group of dampers that open and close as the furnace tilts. Variable position dampers may be provided at the electrode hood and furnace door. In the bag house, there is a dust containment assembly to limit the movement of the collected dust. A variable speed fan may be used with the system. One method of the invention involves determining the pressure differential upstream and downstream of the filter bag, determining the fan speed, and closing a damper downstream of the filter to clean the filter bag when the determined values for the pressure differential and fan speed match previously set values. The entire system may be controlled by a programmable logic element to maximize efficiency. Another method involves the steps of adjusting the electrode hood damper, spout hood damper and door hood damper in response to furnace conditions.
摘要:
Disclosed is a melting furnace of metals and melting method thereof, which can control the rate at which a metallic raw material is introduced from a preheating section to a melting section within an optimum range and which can achieve efficient melting of the metallic raw material using oxygen burners only. The metal melting furnace has a melting section (22) provided with oxygen burners (21) and a preheating section (23) for preheating the metallic raw material located above the melting section, with a reduced section (24), having an inner diameter smaller than those of the melting section (22) and of the preheating section (23), being located between the melting section (22) and the preheating section (23).
摘要:
To improve operation, particularly to allow more universal use, in which both liquid and solid crude metal, especially iron can be refined in only one reactor vessel, a reactor vessel (1) is of converter-like design with a relatively large space above a melt (7) and with slag (8) lying above said melt. For the removal of slag (8) via a closable slag channel (18'), the meltdown apparatus can be rotated about a center of rotation (20) through .+-.8.degree.. For the complete removal of the melt (7) via a closable melt channel (17') in the bottom region of the meltdown apparatus, the latter can be rotated about a center of rotation (19) through .+-.30.sup.. A magnetic coil (16) fed with direct current and arranged around the meltdown apparatus (1) serves for the magnetic damping of movements of melt (7) and/or slag (8) inside the meltdown apparatus. In the converter mode, a graphite electrode (5) used in the arc mode is replaced by a gas supply conduit, through which oxygen is then supplied under pressure.
摘要:
The invention relates to a method and apparatus for desulphurizing iron with minimal slag formation, comprising the steps of melting and heating, to a temperature of about 1400.degree. to 1800.degree. C., a slag having the following chemical composition:20% max SIO.sub.2 ;30% max/Al.sub.2 O.sub.3 ;about 5-40% SiO.sub.2 +Al.sub.2 O.sub.3 +TiO.sub.2 combined;2% max FeO;1.5% max MnO;about 25-65% CaO+MgO+BaO+Na.sub.2 O+K.sub.2 O;20% max MgO;10% max Na.sub.2 O+K.sub.2 O;60% max CaF.sub.2 ;about 50-85% CaO+MgO+BaO+Na.sub.2 O+K.sub.2 O+CaF.sub.2 ;percentages by weight; where the ratio of the percentage by weight of CaO plus MgO divided by the percentage by weight of SiO.sub.2 plus one-half Al.sub.2 O.sub.3 is at least two and where the ratio of the percentage by weight of Na.sub.2 O plus K.sub.2 O to SiO.sub.2 is no more than one; then mixing the sulphur-containing hot metal with this bath of molten slag so as not to exceed 10 parts molten iron per part slag by weight. The desulphurized molten iron is then drawn from beneath the slag bath. The process may be accomplished using a low shaft furnace according to the present invention comprising a furnace body lined with carbon bricks or carbonaceous, basic or high-alumina refractory bricks and having a discharge pipe extending down to the bottom of the furnace chamber for discharging the desulphurized molten iron from beneath the slag bath.