Abstract:
A semiconductor device includes a wiring pattern formed on a board, and a semiconductor chip bonded to the wiring pattern by ultrasonic welding. The wiring pattern is formed such that when the semiconductor chip is disposed on the wiring pattern, a range shared between the wiring pattern and positional variation regions of portions to be bonded of the semiconductor chip accompanied by the ultrasonic welding becomes as wide as possible. Such a semiconductor device makes it possible to ensure a sufficient positional deviation range of a wiring pattern with respect to a positional deviation in each bump type electrode, and hence to cope with a multipin structure for flip-chip mounting and to improve both an initial bonding characteristic and a mounting reliability.
Abstract:
The present invention relates to a mounting apparatus (40) for mounting an electronic part (3) utilizing ultrasonic wave and thermocompression bonding to form a flip-chip bonding system, comprising an ultrasonic vibration generating device (8), a horn (7) attached to the ultrasonic vibration generating device (8), a collet tool (6) for holding an electronic part (3) attached to the horn (7), a control unit (9) being connected to the ultrasonic vibration generating device (8), and a substrate conductor heating unit (4) connected to said control unit (9). To inspect the state of the formed joint a measuring device for monitoring a voltage, an electric current, or both to be applied to the ultrasonic vibration generating device (8) is connected with the control unit (9). Thus, it is possible to measure a voltage and/or an electric current (i) applied to the ultrasonic vibration generating device (9), to respectively compare the measured voltage and/or electric current (i) with reference wave forms to determine whether the voltage and/or electric current are applied normally to the ultrasonic vibrating generating device (9) and to judge the formed connection defective or non-defective in accordance with the results of the comparison of the measured voltage and/or electric current with reference wave forms.
Abstract:
The present invention relates to a mounting apparatus (30) for mounting an electronic part (3) utilizing ultrasonic wave and thermocompression bonding to form a flip-chip bonding system, comprising an ultrasonic vibration generating device (8), a horn (7) attached to the ultrasonic vibration generating device (8), a collet tool (6) for holding an electronic part (3) attached to the horn (7), a control unit (9) being connected to the ultrasonic vibration generating device (8), and a substrate conductor heating unit (4) connected to said control unit (9). To inspect the state of the formed joint, a vibrating measuring device (21) for monitoring a vibrating state of the electronic part (3) or the bump (5) is connected with the control unit (9). Thus, it is possible to measure a vibrating state of the electronic part (3) at the time of mounting is and to compare it with a reference wave form, to make a judgment as to whether or not an ultrasonic vibration is applied normally, and to judge the connection as defective or non-defective in accordance with the judgment on the ultrasonic vibration application.
Abstract:
A semiconductor device includes a wiring pattern formed on a board, and a semiconductor chip bonded to the wiring pattern by ultrasonic welding. The wiring pattern is formed such that when the semiconductor chip is disposed on the wiring pattern, a range shared between the wiring pattern and positional variation regions of portions to be bonded of the semiconductor chip accompanied by the ultrasonic welding becomes as wide as possible. Such a semiconductor device makes it possible to ensure a sufficient positional deviation range of a wiring pattern with respect to a positional deviation in each bump type electrode, and hence to cope with a multipin structure for flip-chip mounting and to improve both an initial bonding characteristic and a mounting reliability.
Abstract:
In an electronic component device, electrodes of an electric component and respective wiring lines(11,12) on a board(10A) are collectively bonded together via bumps(22) using ultrasonic vibration. The wiring lines(12) include wiring lines that are substantially parallel to the direction of ultrasonic vibration and wiring lines(11) that are substantially perpendicularly to the direction of ultrasonic vibration. A displacement inhibiting layer(13) is provided inside the board(10A) in a portion below the wiring lines(11) that are substantially perpendicular to the direction of ultrasonic vibration.
Abstract:
A mounting method and a mounting apparatus of an electronic part onto a substrate are provided, which enable inspection of a bond formed between an electronic part and a substrate when flip-chip bonding is executed by an ultrasonic wave and thermocompression bonding connecting method. A mounting apparatus of an electronic part, such as a semiconductor chip, comprises a control unit, an ultrasonic vibration generating device connected to the control unit, a horn attached to the ultrasonic vibration generating device, a collet tool to hold the semiconductor chip connected to the control unit, a substrate conductor heating unit, and a laser displacement meter as a height measuring device for monitoring the height of the head of the collet tool (which holds the semiconductor chip) with respect to a substrate conductor which is connected with the control unit 9. The semiconductor chip has bumps which, when are compressed and subjected to ultrasonic vibration, enable formation of a connection between the semiconductor chip and a substrate conductor. The mounting apparatus is constructed so that the amount of compression of the bumps (sinking amounts of bumps) when a predetermined weight R and an ultrasonic vibration US are applied to the bumps for a predetermined time are monitored by the laser displacement meter, a judgment is made as to whether or not the sinking amounts respectively fall within desired ranges, and then a judgment is made as to whether the joint formed by the ultrasonic wave and thermocompression bonding connection utilizing the flip-chip bonding system is defective or non-defective.
Abstract:
A mounting method and a mounting apparatus of an electronic part onto a substrate are provided, which enable inspection of a bond formed between an electronic part and a substrate when flip-chip bonding is executed by an ultrasonic wave and thermocompression bonding connecting method. A mounting apparatus of an electronic part, such as a semiconductor chip, comprises a control unit, an ultrasonic vibration generating device connected to the control unit, a horn attached to the ultrasonic vibration generating device, a collet tool to hold the semiconductor chip connected to the control unit, a substrate conductor heating unit, and a laser displacement meter as a height measuring device for monitoring the height of the head of the collet tool (which holds the semiconductor chip) with respect to a substrate conductor which is connected with the control unit 9. The semiconductor chip has bumps which, when are compressed and subjected to ultrasonic vibration, enable formation of a connection between the semiconductor chip and a substrate conductor. The mounting apparatus is constructed so that the amount of compression of the bumps (sinking amounts of bumps) when a predetermined weight R and an ultrasonic vibration US are applied to the bumps for a predetermined time are monitored by the laser displacement meter, a judgment is made as to whether or not the sinking amounts respectively fall within desired ranges, and then a judgment is made as to whether the joint formed by the ultrasonic wave and thermocompression bonding connection utilizing the flip-chip bonding system is defective or non-defective.