ROLL PRESS FOR TAILORED POROSITY ELECTRODES

    公开(公告)号:US20250096226A1

    公开(公告)日:2025-03-20

    申请号:US18469759

    申请日:2023-09-19

    Abstract: Aspects of the disclosure include a roll press design for manufacturing tailored porosity electrodes. An exemplary roll press includes a top roller and a bottom roller separated from the top roller by a gap. At least one of the top roller and the bottom roller includes a raised region and an indented region. The raised region includes a first radius and the indented region includes a second radius less than the first radius. The gap includes a distance selected to accommodate a current collector. The current collector includes a bare portion and a coated portion having thereon an electrode material of a first thickness. A difference between the first radius and the second radius is selected, based on the first thickness, to evenly distribute stress across the bare portion and the coated portion of the current collector during a calendering process for forming a tailored porosity electrode.

    Damping enhancement for bubble sheet components

    公开(公告)号:US12249309B2

    公开(公告)日:2025-03-11

    申请号:US17873278

    申请日:2022-07-26

    Abstract: A damping panel includes a first metal and a second metal. The first metal has a first surface and a second surface opposite the first surface. The second metal portion has a third surface and a fourth surface opposite the third surface. A fixed region is where the second surface of the first metal is fixed to the third surface of the second metal. A non-fixed region is where the second surface is not fixed to the third surface. A cavity is disposed between the second surface and the third surface at the non-fixed region. A damping material is disposed on at least one of: at least a portion of the cavity on the second surface, at least a portion of the cavity on the third surface, at least a portion of the first surface, and at least a portion of the fourth surface.

    Electric machine with non-magnetic lamination bridges

    公开(公告)号:US11817748B2

    公开(公告)日:2023-11-14

    申请号:US16944578

    申请日:2020-07-31

    CPC classification number: H02K1/30 H02K1/02 H02K1/276 H02K7/006 H02K15/03

    Abstract: A method for constructing a lamination for a rotary electric machine includes forming an annular lamination from a ferrous core material having a first relative magnetic permeability. The lamination defines through-openings, e.g., for permanent magnets or conductors. Peripheral bridges of the core material extend between the through-openings and an outer or inner diameter surface of the lamination. The method includes diffusing an alloy material having a second relative magnetic permeability into the bridges to form austenitic bridges, with the second relative magnetic permeability being less than the first relative magnetic permeability. A rotary electric machine includes a stator and rotor. A vehicle includes a rotary electric machine connected to the battery pack and to road wheels, and having a rotor and/or a stator constructed in accordance with the method.

    Hydraulic Gerotor pump for automatic transmission

    公开(公告)号:US11614158B2

    公开(公告)日:2023-03-28

    申请号:US16927172

    申请日:2020-07-13

    Abstract: A hydraulic gerotor pump for an automatic transmission may comprise a housing and a gear set rotatably disposed within the housing. The gear set may comprise an inner gear and an outer gear having radially opposed intermeshing teeth that together define a plurality of circumferentially disposed variable volume pumping chambers therebetween. The housing may be made of a first aluminum-based material, and the inner gear and the outer gear of the gear set may be made of a second aluminum-based material. The linear coefficient of thermal expansion of the first aluminum-based material may be substantially the same as that of the second aluminum-based material.

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