摘要:
An oxide etching method using low-medium density plasma includes a first etching step to pre-etch the oxide layer with low etching selectivity etchant to pre-form a contact opening and a monitoring opening. The low etching selectivity etchant can also etch the photoresist layer and the photoresist reaction residue. Then, a second etching with high etching selectivity on the oxide is performed to completely form the contact opening with a SAC property and the monitoring opening. The openings expose the substrate.
摘要:
A method for forming a contact hole in a silicon oxide layer formed over a silicon nitride layer and a substrate performs an etching process with an etchant, C4F8/Ar or C4F8/C2F6/Ar, on an inductively coupled plasma etcher. The inductively coupled plasma etcher contains a chamber, a ring, and a roof. The etchant used in the etching process is controlled by conditions that include a C4F8 flow of about 10 to 20 sccm, a CO flow of less than about 100 sccm, and an Ar flow of about 50 to 500 sccm. In the meantime, the conditions of the inductively coupled plasma etcher include a roof temperature of about 150 to 300 ° C., a ring temperature of about 150 to 400 ° C., and a pressure within the chamber of about 4 to 50 mtorr. By performing a plasma etching process under the foregoing conditions, a properly profiled contact hole is obtained.
摘要:
The present invention provides a method for etching a poly-silicon layer of a semiconductor wafer. The semiconductor wafer comprises a dielectric layer, a poly-silicon layer situated on the dielectric layer and containing dopants to a predetermined depth, and a photo-resist layer having a rectangular cross-section above a predetermined area of the poly-silicon layer. The semiconductor wafer is processed in a plasma chamber. A first dry-etching process is performed to vertically etch away the dopant-containing portion of the poly-silicon layer not covered by the photo-resist layer. Then, a second dry-etching process is performed to vertically etch away the residual portion of the poly-silicon layer not covered by the photo-resist layer down to the surface of the dielectric layer. The etching gases used in the first dry-etching process differ from those used in the second dry-etching process, and the main etching gas of the first dry-etching process is C2F6.
摘要:
The present invention provides a method of in-situ cleaning polymers from holes on a semiconductor wafer and in-situ removing the silicon nitride layer. The semiconductor wafer comprising a substrate, a silicon nitride (Si3N4) layer on the substrate, a silicon oxide (SiO2) layer on the silicon nitride layer, and a photo-resist layer on the silicon oxide layer. The silicon oxide layer and the photo-resist layer have a hole extending down to the silicon nitride layer. The hole contains polymer left after etching of the silicon oxide layer. The method comprises performing a in-situ plasma ashing process by injecting oxygen (O2) and argon (Ar) to completely remove the photo-resist layer and the polymer remaining within the hole. Subsequently, the silicon nitride layer was removed in the same chamber. The flow rate of O2 is maintained between 50˜2000 sccm (standard cubic centimeter per minute) and the flow rate of Ar is maintained between 50˜500 sccm.
摘要:
A seasoning process for an etcher which is performed before etching a dielectric layer to expose a metal silicide layer. The seasoning process includes the first plasma sputtering process and the second plasma sputtering process. A wafer containing the metal silicide layer thereon is placed in the etcher with an etchant and the first plasma sputtering process is performed. Several silicon wafers are successively placed in the etcher to perform the second plasma sputtering process.
摘要:
A multilevel contact etching method to form a contact opening is provided. The method contains using an inductively coupled plasma (ICP) etcher to produce a high plasma density condition. The plasma gas etchant is composed of C.sub.4 F.sub.8 /CH.sub.2 F.sub.2 /CO/Ar with a ratio of 3:4:12:80 so that silicon nitride can be selectively etched while the silicon and silicide are not etched. Each content ratio of the plasma gas etchant allows a variance of about 20%. Wall temperature of the ICP etcher is about 100.degree. C.-300.degree. C. A cooling system for a wafer pad is about -20.degree. C.-20.degree. C. Chamber pressure is about 5-100 mtorr. Bias power on the wafer pad is about 1000 W-3000 W. Source power of an inductance coil is about 500 W-3000 W.
摘要:
A method of manufacturing metallic interconnects. A substrate has a copper line formed therein. An inter-metal dielectric layer is formed over the substrate and the copper line. A patterned photoresist layer is formed over the inter-metal dielectric layer. The inter-metal dielectric layer is etched to form a trench and a contact opening that exposes a portion of the copper line, wherein the contact opening is under the trench. At a low temperature and using a plasma derived from a gaseous mixture N2H2 (H2:4%)/O2, the photoresist layer is removed. Any copper oxide layer formed on the copper line in the process of removing photoresist material is reduced back to copper using gaseous N2H2 (H2:4%). A barrier layer conformal to the trench and the contact opening profile is formed. Copper is deposited to form a conformal first copper layer over the trench and the contact opening. Using the first copper layer as a seeding layer, a copper or a copperless electroplating is carried out so that a second copper layer is grown anisotropically over the first copper layer.
摘要翻译:一种制造金属互连的方法。 基板上形成有铜线。 在衬底和铜线之上形成金属间介电层。 在金属间介电层上形成图案化的光致抗蚀剂层。 蚀刻金属间电介质层以形成暴露铜线的一部分的沟槽和接触开口,其中接触开口在沟槽下方。 在低温下并使用来自气态混合物N 2 H 2(H 2:4%)/ O 2)的等离子体,除去光致抗蚀剂层。 在除去光致抗蚀剂材料的工艺中在铜线上形成的任何铜氧化物层都使用气态N 2 H 2(H 2:4%)还原成铜。 形成与沟槽一致的阻挡层和形成接触开口轮廓。 沉积铜以在沟槽和接触开口上形成共形的第一铜层。 使用第一铜层作为接种层,进行铜或无铜电镀,使得第二铜层在第一铜层上各向异性地生长。
摘要:
An etching method used in the high density plasma etching system to etch a silicon oxide dielectric layer to form openings of different depths. The method uses a mixture of C.sub.4 H.sub.8, CH.sub.2 F.sub.2, and Ar as an etching gas source to etch the silicon oxide dielectric layer, forming a plurality of openings of a first depth. A mixture of C.sub.4 H.sub.8, CO, and Ar is used as an etching gas source to etch the silicon oxide dielectric layer exposed by the first opening, so that the opening is deepened to the second depth. Using a mixture of C.sub.4 H.sub.8, CH.sub.2 F.sub.2, CO, and Ar as the etching gas source, the silicon oxide dielectric layer exposed by the opening is etched, so that the openings are deepened to the third depth and the fourth depth.
摘要:
A method described for removing a photoresist/polymers layer on a substrate. The method comprises the steps of providing a wafer having an oxide layer, a photoresist/polymers layer, an opening penetrating through the photoresist/polymers layer and the oxide layer, and the sidewall polymer on the surface of photoresist layer and the oxide layer. An in-situ plasma-etching step using an additional gas mixed with oxygen as source is performed to remove the photoresist/polymers layer without residues, no damages to substrate and oxide and no changes on the critical dimension of the opening during etching step.
摘要:
A method for forming a high aspect ration (HAR>4:1) borderless contact hole is described. The method forms a contact/via hole in the silicon oxide layer by performing an etching process with an etchant, C4F8/C2F6,/Ar/CO or C4F8/Ar/CO, on an etcher. The etcher includes a ring, a roof, a chiller and a chamber. The etchant used in the etching process is controlled under conditions including a C4F8 flow of about 10 to 20 sccm, a CO flow of about 1 to 100 sccm, and an Ar flow of about 100 to 500 sccm. The flow of C2F6 is about 0.5 to 1.5 times that of C4F8. The conditions of the etcher include a roof temperature of about 150 to 300° C., a chiller temperature of about −20 to 20° C., a wall temperature of about 150 to 400° C., a ring temperature of about 150 to 400° C., and a pressure within the chamber of about 4 to 50 mtorr. By controlling the chamber pressure and the deposition rate of the polymer molecules, a properly profiled contact hole is obtained.
摘要翻译:描述了形成高纵横比(HAR> 4:1)无边界接触孔的方法。 该方法通过在蚀刻剂上用蚀刻剂C 4 F 8 / C 2 F 6,/ Ar / CO或C 4 F 8 / Ar / CO执行蚀刻处理来形成氧化硅层中的接触/通孔。 蚀刻器包括环,屋顶,冷却器和室。 在蚀刻工艺中使用的蚀刻剂在约10至20sccm的C 4 F 8流量,约1至100sccm的CO流量和约100至500sccm的Ar流量的条件下进行控制。 C2F6的流量约为C4F8的0.5〜1.5倍。 蚀刻器的条件包括约150至300℃的屋顶温度,约-20至20℃的冷却器温度,约150至400℃的壁温度,约150至400℃的环境温度 400℃,室内的压力为约4至50毫托。 通过控制室压力和聚合物分子的沉积速率,获得适当的异型接触孔。