公开(公告)号：US20170137919A1

公开(公告)日：2017-05-18

申请号：US15411739

申请日：2017-01-20

Applicant: UACJ CORPORATION

Inventor： Akio NIIKURA ,  Kazuko FUJITA ,  Takashi MURASE ,  Yoshiyuki OYA ,  Tomohito KUROSAKI

IPC: C22C21/02 ,  F28F21/08 ,  B23K20/233 ,  F28F1/12

CPC classification number: C22C21/02 ,  B23K20/14 ,  B23K20/2333 ,  B23K2101/14 ,  B23K2103/10 ,  B32B15/016 ,  B32B15/017 ,  C22C1/02 ,  C22C21/00 ,  C22C21/04 ,  C22C21/10 ,  C22C21/14 ,  C22C21/18 ,  C22F1/00 ,  C22F1/04 ,  C22F1/043 ,  C22F1/057 ,  F28F1/022 ,  F28F1/126 ,  F28F21/084 ,  F28F2215/00 ,  F28F2275/04 ,  Y10T428/12764

Abstract: Aluminum alloy material containing Si: 1.0 to 5.0 mass % and Fe: 0.01 to 2.0 mass % with balance being Al and inevitable impurities, wherein 250 pcs/mm2 or more to 7×105 pcs/mm2 or less of Si-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 μm are present in a cross-section of the aluminum alloy material, while 100 pcs/mm2 or more to 7×105 pcs/mm2 or less of Al-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 μm are present in a cross-section of the aluminum alloy material. An aluminum alloy structure is manufactured by bonding two or more members in vacuum or a non-oxidizing atmosphere at temperature at which a ratio of a mass of a liquid phase generated in the aluminum alloy material to a total mass of the aluminum alloy material is 5% or more and 35% or less.

公开(公告)号：US20160169600A1

公开(公告)日：2016-06-16

申请号：US14902592

申请日：2014-06-12

Applicant: UACJ CORPORATION

Inventor： Atsushi FUKUMOTO ,  Akio NIIKURA

IPC: F28F21/08 ,  C22F1/057 ,  C22F1/04 ,  C22C21/16 ,  C22C21/14 ,  C22C21/02 ,  C22C21/00 ,  B23K35/02 ,  B23K35/28 ,  C22C21/10 ,  C22C21/08 ,  C21D1/26 ,  B23K31/02 ,  F28F3/00 ,  C22F1/043

CPC classification number: F28F21/084 ,  B23K31/02 ,  B23K35/0238 ,  B23K35/22 ,  B23K35/28 ,  B23K35/286 ,  B23K35/288 ,  C21D1/26 ,  C22C21/00 ,  C22C21/02 ,  C22C21/08 ,  C22C21/10 ,  C22C21/14 ,  C22C21/16 ,  C22F1/00 ,  C22F1/04 ,  C22F1/043 ,  C22F1/057 ,  F28F3/00 ,  Y10T428/12764

Abstract: An aluminum alloy brazing sheet which is thin but has excellent weldability and post-brazing strength. An aluminum alloy brazing sheet having a core material comprising an aluminum alloy, an Al—Si based brazing filler metal clad on one surface of the core material and a sacrificial anode material clad on the other surface of the core material: wherein the core material comprises certain amounts of Si, Fe, Cu and Mn and certain amounts of one, two or more selected from Ti, Zr, Cr and V; the sacrificial anode material comprises certain amounts of Si, Fe, Mg and Zn; in a cross section parallel to the longitudinal direction and along the thickness direction, the interface between the core material and the sacrificial anode material includes 300 pieces/mm or less of an Al—Mg—Cu based intermetallic compound; and the core material and the sacrificial anode material have an unrecrystallized structure.

Abstract translation: 一种薄但具有优异的焊接性和钎焊强度的铝合金钎焊片。 一种铝合金钎焊片，其具有包括铝合金的芯材料，在芯材的一个表面上包覆的Al-Si基钎料，以及包覆在芯材的另一个表面上的牺牲阳极材料：其中芯材包括 一定量的Si，Fe，Cu和Mn以及一定量的选自Ti，Zr，Cr和V中的一种，两种或更多种; 牺牲阳极材料包含一定量的Si，Fe，Mg和Zn; 在与长度方向平行且沿着厚度方向的截面中，芯材与牺牲阳极材料的界面包含300个/ mm以下的Al-Mg-Cu系金属间化合物， 并且芯材料和牺牲阳极材料具有未再结晶的结构。

公开(公告)号：US20190323788A1

公开(公告)日：2019-10-24

申请号：US16459585

申请日：2019-07-01

Applicant: UACJ CORPORATION

Inventor： Makoto ANDO ,  Atsushi FUKUMOTO ,  Akio NIIKURA

IPC: F28F19/06 ,  B23P15/26 ,  B23K20/04 ,  B23K35/22 ,  C22C21/00 ,  C23F13/14 ,  C22C21/14 ,  C22C21/10 ,  B23K35/28 ,  B32B15/01 ,  C22C21/02 ,  C22C21/08 ,  F28F21/08 ,  B23K20/233 ,  C22F1/04

Abstract: A method for producing an aluminum alloy clad material having a core material and a sacrificial anode material clad on at least one surface of the core material, wherein the core material comprises an aluminum alloy comprising 0.050 to 1.5 mass % (referred to as “%” below) Si, 0.050 to 2.0% Fe and 0.50 to 2.00% Mn; the sacrificial anode material includes an aluminum alloy containing 0.50 to 8.00% Zn, 0.05 to 1.50% Si and 0.050 to 2.00% Fe; the grain size of the sacrificial anode material is 60 μm or more; and a ratio R1/R2 is 0.30 or less, wherein R1 (μm) is a grain size in a thickness direction and R2 (μm) is a grain size in a rolling direction in a cross section of the core material along the rolling direction; a production method thereof; and a heat exchanger using the clad.

公开(公告)号：US20170113305A1

公开(公告)日：2017-04-27

申请号：US15127030

申请日：2015-03-11

Applicant: UACJ Corporation

Inventor： Makoto ANDO ,  Akio NIIKURA

IPC: B23K35/28 ,  B23P15/26 ,  F28F21/08 ,  C22C21/10 ,  C22F1/047 ,  C22F1/053 ,  C22C21/08 ,  B21B1/22 ,  B32B15/01

CPC classification number: B23K35/288 ,  B21B1/22 ,  B21B3/00 ,  B21B2001/225 ,  B21B2003/001 ,  B23K1/0012 ,  B23K1/19 ,  B23K35/28 ,  B23K35/286 ,  B23K2101/006 ,  B23K2101/14 ,  B23K2101/34 ,  B23K2103/10 ,  B23P15/26 ,  B32B15/016 ,  C22C21/00 ,  C22C21/02 ,  C22C21/08 ,  C22C21/10 ,  C22C21/14 ,  C22F1/047 ,  C22F1/05 ,  C22F1/053 ,  F28F21/084

Abstract: This cladded aluminum-alloy material is provided with: an aluminum alloy core material, a coating material used to clad both surfaces of the core material; and a brazing material used to clad both of the coating material surfaces, or one of the coating material surfaces which is not at the core material side. The core material, the coating material and brazing filler material have described alloy compositions. The crystal grain size of the coating material before brazing heating is at least 60 μm. In a cross section of the core material in the rolling direction before brazing heating, when R1 (μm) represents the crystal grain size in the plate thickness direction, and R2 (μm) represents the crystal grain size in the rolling direction, R1/R2 is not more than 0.50. As a result, the cladded aluminum-alloy material exhibits excellent mouldability, and the coating material after brazing heating exhibits excellent corrosion resistance.

公开(公告)号：US20170003085A1

公开(公告)日：2017-01-05

申请号：US15269436

申请日：2016-09-19

Applicant: UACJ Corporation

Inventor： Atsushi FUKUMOTO ,  Junichi MOCHIZUKI ,  Akio NIIKURA

IPC: F28F1/12 ,  B23P15/26 ,  B22D21/00 ,  C22C21/00 ,  C22F1/043 ,  C22F1/04 ,  C22C21/10 ,  C22C21/02 ,  F28F21/08 ,  C22F1/053

CPC classification number: F28F1/126 ,  B22D11/003 ,  B22D21/007 ,  B23P15/26 ,  C22C21/00 ,  C22C21/02 ,  C22C21/10 ,  C22F1/04 ,  C22F1/043 ,  C22F1/053 ,  F28F21/084 ,  F28F21/089 ,  F28F2245/00 ,  F28F2275/04

Abstract: A heat exchanger aluminum alloy fin material, comprising Si 0.5 to 1.5 mass %; Fe 0.1 to 1.0 mass %; Mn 0.8 to 2.2 mass %; Zn 0.4 to 2.5 mass %; and further at least one selected from Cu, Ti, Zr, Cr, and V each in 0.02 to 0.3 mass %, with the balance being Al and unavoidable impurities, wherein a metallographic microstructure before braze-heating is such that a density of second phase particles having a circle-equivalent diameter of less than 0.1 μm is less than 1×107 particles/mm2, and that a density of second phase particles having a circle-equivalent diameter of 0.1 μm or more is 5×104 particles/mm2 or more, wherein a tensile strength before braze-heating, TSB, a tensile strength after braze-heating, TSA, and a sheet thickness of the fin material, t, satisfy: 0.4≦(TSB−TSA)/t≦2.1, and wherein the sheet thickness is 150 μm or less.

Abstract translation: 一种热交换器铝合金翅片材料，其包含0.5〜1.5质量％的Si; Fe 0.1〜1.0质量％ Mn 0.8〜2.2质量％ Zn 0.4〜2.5质量％ 进一步选自Cu，Ti，Zr，Cr和V中的至少一种为0.02〜0.3质量％，余量为Al和不可避免的杂质，其中钎焊前的金相组织使得第二相的密度 圆当量直径小于0.1μm的颗粒小于1×10 7个/ mm 2，圆当量直径为0.1μm以上的第二相粒子的密度为5×10 4个/ mm 2以上 其中，钎焊加热前的拉伸强度，TSB，钎焊后的拉伸强度，TSA，翅片材料的板厚t满足：0.4≤（TSB-TSA）/t≤2.1，其中， 片材厚度为150μm以下。

公开(公告)号：US20160319401A1

公开(公告)日：2016-11-03

申请号：US15108566

申请日：2014-12-17

Applicant: UACJ CORPORATION

Inventor： Makoto ANDO ,  Takuya MURATA ,  Akio NIIKURA

IPC: C22C21/16 ,  B23K35/02 ,  B23K35/28 ,  C22C21/14 ,  C22C21/10 ,  C22C21/02 ,  C22C21/00 ,  C22F1/057 ,  C22F1/053 ,  C22F1/043 ,  C22F1/04 ,  B22D7/00 ,  B21B1/22 ,  B21D53/04 ,  F28F21/08 ,  B23K1/00

CPC classification number: C22C21/16 ,  B21B1/22 ,  B21B3/00 ,  B21D53/04 ,  B22D7/005 ,  B23K1/00 ,  B23K1/0012 ,  B23K1/19 ,  B23K20/04 ,  B23K31/02 ,  B23K35/002 ,  B23K35/0238 ,  B23K35/22 ,  B23K35/28 ,  B23K35/286 ,  B23K35/288 ,  B23K2101/14 ,  B23K2103/10 ,  B32B15/016 ,  C21D2251/00 ,  C22C21/00 ,  C22C21/02 ,  C22C21/10 ,  C22C21/14 ,  C22F1/04 ,  C22F1/043 ,  C22F1/053 ,  C22F1/057 ,  F28F21/084 ,  F28F21/089

Abstract: A highly corrosion resistant and highly formable aluminum-alloy clad material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present aluminum-alloy clad material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the surface of the intermediate layer material that is not on the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 μm or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (μm) represents the crystal grain size in a plate thickness direction, and R2 (μm) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.

Abstract translation: 示出了高耐腐蚀性和高成形性的铝合金包覆材料，其制造方法，使用该方法的热交换器及其制造方法。 本铝合金包覆材料具有铝合金芯材，包覆在芯材的一个表面上的中间层材料和包覆在中间层材料的不在芯材侧的表面上的钎料，其中 钎焊加热前的中间层材料的晶粒尺寸为60μm以上，在钎焊加热前的轧制方向的芯材的截面中，当R1（μm）表示板厚方向的晶粒尺寸 ，R2（μm）表示轧制方向的晶粒尺寸，R1 / R2为0.30以下。

公开(公告)号：US20160319399A1

公开(公告)日：2016-11-03

申请号：US15108564

申请日：2014-12-17

Applicant: UACJ CORPORATION

Inventor： Makoto ANDO ,  Yutaka YANAGAWA ,  Akio NIIKURA

IPC: C22C21/14 ,  C22C21/08 ,  C22C21/02 ,  C22C21/00 ,  C22C21/10 ,  C22F1/057 ,  C22F1/053 ,  C22F1/047 ,  C22F1/043 ,  B23K1/00 ,  B23K35/02 ,  B23K35/28 ,  B22D7/00 ,  F28F21/08 ,  B21B1/26

CPC classification number: C22C21/14 ,  B21B1/22 ,  B21B1/26 ,  B21B3/00 ,  B22D7/005 ,  B23K1/00 ,  B23K1/0012 ,  B23K1/19 ,  B23K20/04 ,  B23K31/02 ,  B23K35/0238 ,  B23K35/22 ,  B23K35/28 ,  B23K35/288 ,  B23K2103/10 ,  B32B15/016 ,  C22C21/00 ,  C22C21/02 ,  C22C21/08 ,  C22C21/10 ,  C22F1/04 ,  C22F1/043 ,  C22F1/047 ,  C22F1/053 ,  C22F1/057 ,  F28F21/084 ,  F28F21/089

Abstract: A highly corrosion resistant and highly formable cladded aluminum-alloy material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present cladded aluminum-alloy material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the intermediate layer material surface which is not at the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 μm or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (μm) represents the crystal grain size in a plate thickness direction, and R2 (μm) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.

Abstract translation: 示出了高度耐腐蚀和高度成形的包覆铝合金材料，其制造方法，使用该方法的热交换器及其制造方法。 本发明的包覆铝合金材料具有铝合金芯材，包覆在芯材的一个表面上的中间层材料和包覆在不在芯材侧的中间层材料表面上的钎料，其中， 钎焊加热前的中间层材料的粒径为60μm以上，在钎焊加热前的轧制方向的芯材的截面中，当R1（μm）表示板厚方向的晶粒尺寸时， R2（μm）表示轧制方向的晶粒尺寸，R1 / R2为0.30以下。

公开(公告)号：US20160161199A1

公开(公告)日：2016-06-09

申请号：US14906269

申请日：2014-07-23

Applicant: UACJ CORPORATION

Inventor： Makoto ANDO ,  Atsushi FUKUMOTO ,  Akio NIIKURA

IPC: F28F19/06 ,  C22C21/00 ,  C22C21/14 ,  B32B15/01 ,  C22C21/08 ,  C22C21/02 ,  B23K35/28 ,  B23P15/26 ,  C22C21/10

CPC classification number: F28F19/06 ,  B23K20/04 ,  B23K20/2336 ,  B23K35/22 ,  B23K35/28 ,  B23K35/286 ,  B23K35/288 ,  B23K2101/14 ,  B23K2101/35 ,  B23K2103/10 ,  B23P15/26 ,  B32B15/016 ,  C22C21/00 ,  C22C21/02 ,  C22C21/08 ,  C22C21/10 ,  C22C21/14 ,  C22F1/04 ,  C23F13/14 ,  C23F2201/00 ,  F28F21/089

Abstract: An aluminum alloy clad material having a core material and a sacrificial anode material clad on at least one surface of the core material, wherein the core material comprises an aluminum alloy comprising 0.050 to 1.5 mass % (referred to as “%” below) Si, 0.050 to 2.0% Fe and 0.50 to 2.00% Mn; the sacrificial anode material includes an aluminum alloy containing 0.50 to 8.00% Zn, 0.05 to 1.50% Si and 0.050 to 2.00% Fe; the grain size of the sacrificial anode material is 60 μm or more; and a ratio R1/R2 is 0.30 or less, wherein R1 (μm) is a grain size in a thickness direction and R2 (μm) is a grain size in a rolling direction in a cross section of the core material along the rolling direction; a production method thereof; and a heat exchanger using the clad.

Abstract translation: 一种铝合金包覆材料，其具有包覆在芯材的至少一个表面上的芯材料和牺牲阳极材料，其中芯材包括含有0.050至1.5质量％（以下称为“％”）Si的铝合金， 0.050〜2.0％Fe和0.50〜2.00％Mn; 牺牲阳极材料包括含有0.50〜8.00％Zn，0.05〜1.50％Si和0.050〜2.00％Fe的铝合金; 牺牲阳极材料的晶粒尺寸为60μm以上; 并且比率R1 / R2为0.30以下，其中，R1（μm）为芯材的沿着轧制方向的截面的厚度方向的粒径，R2（μm）为轧制方向的晶粒度; 其制造方法; 以及使用该包层的热交换器。

公开(公告)号：US20160116236A1

公开(公告)日：2016-04-28

申请号：US14987387

申请日：2016-01-04

Applicant: UACJ Corporation

Inventor： Atsushi FUKUMOTO ,  Junichi MOCHIZUKI ,  Akio NIIKURA

IPC: F28F21/08 ,  C22F1/04 ,  C21D1/26 ,  F28F1/06 ,  C22C21/00 ,  B22D11/00 ,  F28F1/12 ,  C22F1/043 ,  C22C21/02

CPC classification number: F28F21/084 ,  B22D11/003 ,  B22D11/0622 ,  C21D1/26 ,  C22C21/00 ,  C22C21/02 ,  C22F1/00 ,  C22F1/04 ,  C22F1/043 ,  F28F1/06 ,  F28F1/126

Abstract: An aluminum alloy fin material for heat exchangers, containing 0.5 to 1.5 mass % of Si; more than 1.0 mass % but not more than 2.0 mass % of Fe; 0.4 to 1.0 mass % of Mn; and 0.4 to 1.0 mass % of Zn, with the balance being Al and unavoidable impurities, wherein a metallographic microstructure before braze-heating is such that a density of second phase particles having a circle-equivalent diameter of less than 0.1 μm is less than 1×107 particles/mm2, and that a density of second phase particles having a circle-equivalent diameter of 0.1 μm or more is 1×105 particles/mm2 or more, wherein a tensile strength before braze-heating, TSB (N/mm2), a tensile strength after braze-heating, TSA (N/mm2), and a fin sheet thickness, t (μm), satisfy: 0.4≦(TSB−TSA)/t≦2.1, and wherein the sheet thickness is 150 μm or less; and a method of producing the same.

Abstract translation: 一种用于热交换器的铝合金翅片材料，含有0.5至1.5质量％的Si; 大于1.0质量％但不超过2.0质量％的Fe; 0.4〜1.0质量％的Mn; 和0.4〜1.0质量％的Zn，余量为Al和不可避免的杂质，其中钎焊前的金相组织使得圆当量直径小于0.1μm的第二相粒子的密度小于1 ×107个/ mm 2，圆当量直径为0.1μm以上的第二相粒子的密度为1×10 5个/ mm 2以上，钎焊加热前的拉伸强度，TSB（N / mm2） ，钎焊后的拉伸强度，TSA（N / mm2），翅片片厚度t（μm）满足：0.4＆nlE;（TSB-TSA）/ t＆nlE; 2.1，其中片材厚度为150μm 或更少; 及其制造方法。