Abstract:
A parallel flow heat exchanger system (10, 50, 100, 200) for heat pump applications in which single and multiple paths of variable length are established via flow control systems which also allow for refrigerant flow reversal within the parallel flow heat exchanger system (10, 50, 100, 200), while switching between cooling and heating modes of operation. Examples of flow control devices are an expansion device (80) and various check valves (70, 72, 74, 76). The parallel flow heat exchanger system may have converging or diverging flow circuits and may constitute a single-pass or a multi-pass evaporator together with and a multi-pass condenser.
Abstract:
A multi-circuit refrigerant system incorporates at least one component provided with a pulse width modulation control. This component can be controlled to adjust the capacity provided by the circuit incorporating the component. In this manner, the pulse width modulation component can be controlled to exactly tailor the capacity of that circuit to provide a total desired combined cooling capacity of the multiple circuits within the multi-circuit system configurations. In one embodiment, only one circuit in a multi-circuit refrigerant system incorporates a pulse width modulation controlled component. In another embodiment, a plurality of circuits are provided with pulse width modulation controlled components.
Abstract:
A closed-loop reheat circuit decoupled from a main refrigerant circuit is provided as part of a refrigerant system. In the closed-loop reheat circuit refrigerant is flown through an auxiliary heat exchanger, at which it transfers heat to refrigerant in the main circuit, increasing its cooling and dehumidification potential prior to entering an evaporator. The closed-loop circuit also includes a reheat heat exchanger that is placed in the path of at least a portion of airflow having passed over an evaporator. The reheat heat exchanger reheats air supplied to a conditioned space to a desired temperature after sufficient amount of moisture has been removed from the air in the evaporator to provide a comfortable humidity level. By utilizing the closed-loop reheat circuit, a control for the overall refrigerant system becomes less complex and more flexible, and the refrigerant system operation turns out to be more reliable and satisfying a variety of environmental conditions and potential applications. Various features and options of the decoupled reheat circuit concept are also disclosed.
Abstract:
A refrigerant system has a controller associated with it that determines an equilibrium pressure when the system is inactive. The controller determines if the equilibrium pressure differs from an expected equilibrium pressure corresponding to a current ambient temperature and the selected refrigerant type. When the difference exceeds a selected threshold, the controller determines that the amount of refrigerant within the circuit is below a desired level. In one example, the controller provides an indication of a low charge amount. The disclosed technique allows early detection of refrigerant charge loss and differentiation between loss-of-charge and other failure modes. Consequently, system performance is enhanced, component damage is prevented, service interruptions and maintenance are reduced, exhaustive troubleshooting is avoided and potential exposure to refrigerant substances is minimized.
Abstract:
Scroll compressors are provided with vapor injection or by-pass ports that will allow greater flow of refrigerant through the port than was the case in the prior art. The prior art has typically utilized a single injection port having a diameter equal to or slightly larger than the thickness of the scroll wrap. In this way, the scroll wrap is able to prevent or restrict cross-flow leakage from the port from passing between the two compression chambers. However, this single port has also limited the amount of refrigerant that can be returned. In one embodiment, the present invention utilizes a plurality of ports generally spaced along the length of the wrap such that cross-flow can still be prevented while providing a greater cross-sectional flow area into or out of the compression chambers. In another embodiment, the several ports may be replaced by a single elongated port. Further, if cross-flow leakage is not a particular problem, the ports may be positioned such that they begin to communicate, and stop communicating, serially, with the two chambers.
Abstract:
A unique positioning of a discharge tube relative to a pivot axis of a check valve in a compressor reduces the wear and fatigue stresses on the pivoting check valve components. The tube is centered on an axis that is non-perpendicular to an axis that is parallel to the pivot axis of the check valve, and in one embodiment was at 45°. With the inventive positioning of the discharge tube relative to the pivot axis, the flow streamlines heading from the discharge port to the discharge tube are no loner normal to the flapper valve surface, and the amount of wear between moving valve components and fatigue stresses are reduced.
Abstract:
A scroll compressor is provided with a multiple-speed motor. A control selects a speed for operating the motor, along with selecting between several available options for the system capacity adjustment to meet external load demands in a most efficient and reliable manner. The disclosed embodiment includes an economizer circuit, an unloader function, and an optional suction modulation valve. By utilizing each of these features in combination with the multi-speed motor for the compressor, the present invention is better able to tailor provided capacity to desired capacity.
Abstract:
A refrigerant system is provided with a variable speed drive for at least one of its fluid-moving devices, wherein the variable speed drive is provided by an automated mechanical drive. In the disclosed embodiment, one of the pulleys for driving the fluid-moving device has a variable diameter to vary the speed at which the fluid-moving device is driven. The pulley may include two plates that are biased in one direction by a spring or permanent magnet force, and in an opposed direction by a hydraulic or electromagnetic force. A control adjusts the amount of hydraulic or electromagnetic force delivered to the plates to achieve a desired speed for the fluid-moving device.
Abstract:
A refrigerant system is provided with at least one variable frequency drive. In the past, the variable frequency drives were operable such that the voltage-to-frequency ratio remained constant regardless of operation. The present invention realizes that variations in the voltage-to-frequency ratio may be desirable, and the refrigerant system control drives the motors associated with relevant refrigerant system components to reach an optimum voltage-to-frequency ratios in order to achieve higher efficiency, provide operational safety and prevent nuisance shutdowns.
Abstract:
A control algorithm is developed which takes corrective action in the event that system conditions indicate there may be an inadequate flow of lubricant in the system. In particular, if a discharge pressure is below a predetermined amount or if the suction modulation valve is throttled, there is a possibility of inadequate lubricant flow. The system control then turns off the condenser fan, and if that first step is not sufficient, may also turn on an evaporator heater and then control a suction modulation valve. A fail safe control loop also takes effect if the condition sensor appears to have failed.