公开(公告)号：US20230041753A1

公开(公告)日：2023-02-09

申请号：US17969396

申请日：2022-10-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/532 ,  H01L23/522

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.

公开(公告)号：US20220415606A1

公开(公告)日：2022-12-29

申请号：US17458972

申请日：2021-08-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Chun-Liang Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01J37/20 ,  H01L21/66 ,  H01L21/265 ,  H01J37/317 ,  H01J37/22 ,  H01J37/304

Abstract: In an embodiment, a method includes: placing a wafer on an implanter platen, the wafer including integrated circuit dies; measuring a position of the wafer by measuring a positions of an outer edge of the integrated circuit dies with a camera; determining an angular displacement between the position of the wafer and a reference position of the wafer; and rotating the implanter platen by the angular displacement.

公开(公告)号：US11532485B2

公开(公告)日：2022-12-20

申请号：US17107558

申请日：2020-11-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Tsan-Chun Wang ,  Liang-Yin Chen ,  Jing-Huei Huang ,  Lun-Kuang Tan ,  Huicheng Chang

IPC: H01L21/31 ,  H01L21/3115 ,  H01L27/092 ,  H01L29/78 ,  H01L21/8238 ,  H01L21/311 ,  H01L29/66 ,  H01L21/8234 ,  H01L27/088

Abstract: In a gate last metal gate process for forming a transistor, a dielectric layer is formed over an intermediate transistor structure, the intermediate structure including a dummy gate electrode, typically formed of polysilicon. Various processes, such as patterning the polysilicon, planarizing top layers of the structure, and the like can remove top portions of the dielectric layer, which can result in decreased control of gate height when a metal gate is formed in place of the dummy gate electrode, decreased control of fin height for finFETs, and the like. Increasing the resistance of the dielectric layer to attack from these processes, such as by implanting silicon or the like into the dielectric layer before such other processes are performed, results in less removal of the top surface, and hence improved control of the resulting structure dimensions and performance.

公开(公告)号：US20220359277A1

公开(公告)日：2022-11-10

申请号：US17815407

申请日：2022-07-27

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Chia-Cheng Chen ,  Huicheng Chang ,  Fu-Ming Huang ,  Kei-Wei Chen ,  Liang-Yin Chen ,  Tang-Kuei Chang ,  Yee-Chia Yeo ,  Wei-Wei Liang ,  Ji Cui

IPC: H01L21/768 ,  H01L21/321 ,  H01L23/522 ,  H01L29/78 ,  H01L29/08 ,  H01L29/45 ,  H01L23/535 ,  H01L23/532

Abstract: The present disclosure describes a method for the planarization of ruthenium metal layers in conductive structures. The method includes forming a first conductive structure on a second conductive structure, where forming the first conductive structure includes forming openings in a dielectric layer disposed on the second conductive structure and depositing a ruthenium metal in the openings to overfill the openings. The formation of the first conductive structure includes doping the ruthenium metal and polishing the doped ruthenium metal to form the first conductive structure.

公开(公告)号：US11488857B2

公开(公告)日：2022-11-01

申请号：US16906615

申请日：2020-06-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.

公开(公告)号：US20220328631A1

公开(公告)日：2022-10-13

申请号：US17344049

申请日：2021-06-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wei-Ting Chien ,  Wen-Yen Chen ,  Li-Ting Wang ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang

IPC: H01L29/10 ,  H01L29/66 ,  H01L29/08 ,  H01L29/06

Abstract: In an embodiment, a device includes: a gate structure on a channel region of a substrate; a gate mask on the gate structure, the gate mask including a first dielectric material and an impurity, a concentration of the impurity in the gate mask decreasing in a direction extending from an upper region of the gate mask to a lower region of the gate mask; a gate spacer on sidewalls of the gate mask and the gate structure, the gate spacer including the first dielectric material and the impurity, a concentration of the impurity in the gate spacer decreasing in a direction extending from an upper region of the gate spacer to a lower region of the gate spacer; and a source/drain region adjoining the gate spacer and the channel region.

公开(公告)号：US20220310785A1

公开(公告)日：2022-09-29

申请号：US17566316

申请日：2021-12-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Hung Wu ,  Chia-Ling Chung ,  Su-Hao Liu ,  Liang-Yin Chen ,  Shun-Wu Lin ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L29/06 ,  H01L29/786 ,  H01L21/8234 ,  H01L21/425

Abstract: A method of forming a semiconductor device including performing an ion implantation on a substrate and etching the substrate and semiconductor devices formed by the same are disclosed. In an embodiment, a method includes forming a transistor on a first side of a substrate; performing an ion implantation on a second side of the substrate opposite the first side; after performing the ion implantation, etching the substrate to remove the substrate and form a first recess; and forming a dielectric layer in the first recess.

公开(公告)号：US11450741B2

公开(公告)日：2022-09-20

申请号：US17201041

申请日：2021-03-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Huicheng Chang ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Kuo-Ju Chen ,  Chun-Hung Wu ,  Chang-Miao Liu ,  Huai-Tei Yang ,  Lun-Kuang Tan ,  Wei-Ming You

IPC: H01L21/8234 ,  H01L29/08 ,  H01L29/167 ,  H01L29/78 ,  H01L21/02 ,  H01L21/285 ,  H01L29/66 ,  H01L21/265 ,  H01L29/417

Abstract: The present disclosure relates generally to doping for conductive features in a semiconductor device. In an example, a structure includes an active region of a transistor. The active region includes a source/drain region, and the source/drain region is defined at least in part by a first dopant having a first dopant concentration. The source/drain region further includes a second dopant with a concentration profile having a consistent concentration from a surface of the source/drain region into a depth of the source/drain region. The consistent concentration is greater than the first dopant concentration. The structure further includes a conductive feature contacting the source/drain region at the surface of the source/drain region.

公开(公告)号：US11450565B2

公开(公告)日：2022-09-20

申请号：US16997616

申请日：2020-08-19

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Chia-Cheng Chen ,  Huicheng Chang ,  Fu-Ming Huang ,  Kei-Wei Chen ,  Liang-Yin Chen ,  Tang-Kuei Chang ,  Yee-Chia Yeo ,  Wei-Wei Liang ,  Ji Cui

IPC: H01L21/768 ,  H01L21/321 ,  H01L23/522 ,  H01L29/78 ,  H01L29/08 ,  H01L29/45 ,  H01L23/535 ,  H01L23/532

Abstract: The present disclosure describes a method for the planarization of ruthenium metal layers in conductive structures. The method includes forming a first conductive structure on a second conductive structure, where forming the first conductive structure includes forming openings in a dielectric layer disposed on the second conductive structure and depositing a ruthenium metal in the openings to overfill the openings. The formation of the first conductive structure includes doping the ruthenium metal and polishing the doped ruthenium metal to form the first conductive structure.

公开(公告)号：US20220230911A1

公开(公告)日：2022-07-21

申请号：US17150552

申请日：2021-01-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Ju Chen ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo ,  Meng-Han Chou

IPC: H01L21/768 ,  H01L23/522 ,  H01L29/78

Abstract: A method includes forming a first dielectric layer over a source/drain region, and forming a source/drain contact plug over and electrically connecting to the source/drain region. A top portion of the source/drain contact plug has a first lateral dimension. An implantation process is performed to implant a dopant into the first dielectric layer. The implantation process results in the source/drain contact plug to have a second lateral dimension smaller than the first lateral dimension. The method further includes forming a second dielectric layer over the etch stop layer, and forming a gate contact plug adjacent to the source/drain contact plug.