Abstract:
A composite air intake manifold assembly adapted for use with an internal combustion engine includes an upper half shell formed from a polymer, a lower half shell formed from a polymer and joined to the upper half shell to define a housing having an internal cavity, and a one piece inner shell formed from a polymer and disposed within the cavity. The one piece inner shell in combination with the upper half shell and the lower half shell cooperate to define at least a pair of spaced apart air intake runners. Each of the runners includes an opened air intake end adapted to receive atmospheric air, and an opened air inlet end adapted to be connected to an associated air inlet side of a cylinder head of the internal combustion engine. The method for producing the composite air intake manifold assembly includes the steps of: (a) providing an upper half shell formed from a polymer; (b) providing a lower half shell formed from a polymer; (c) providing a one piece inner shell formed from a polymer; (d) disposing the one piece inner shell in one of the lower half shell and the upper half shell; (e) subsequent to step (d), joining the one piece inner shell to the one of the lower half shell and the upper half shell; and (f) joining the one piece inner shell to the other one of the lower half shell and the upper half shell to thereby produce the composite air intake manifold assembly, wherein the one piece inner shell in combination with the upper half shell and the lower half shell cooperate to define at least a pair of spaced apart air intake runners, each of the runners including an opened air intake end, adapted to receive atmospheric air, and an opened air inlet end, adapted to be connected to an associated air inlet side of a cylinder head of the internal combustion engine.
Abstract:
An intake manifold is provided that comprises a plurality of intake ducts, a surge tank, a vacuum chamber, and a negative pressure check valve. The negative pressure check valve enables negative pressure induced in the surge tank to flow into the vacuum chamber. Each upstream end of the intake ducts protrudes into the inside of the surge tank. Further, a pressure inlet formed inside the surge tank, to lead the negative pressure induced inside the surge tank to the negative pressure check valve, is positioned on a side closer to an engine than the respective upstream ends of the intake ducts.
Abstract:
A seal for a flange includes two separate sealing lips to seal the interfaces between the flange and the intake manifold and the cylinder head. One lip seals against the head surface when the flange is bolted to the cylinder head. The other lip seals around the intake manifold when the intake manifold, such as a tubular intake manifold, is inserted into the flange. The flange seal is made of elastomeric material, such as rubber, and is integrally bonded to the flange made of metal, such as steel or aluminum, during the molding process to form a flange seal having a one-piece construction. The flange seal also includes a gap between one of the sealing lips and an outer surface of the flange that provides a space for the displaced rubber to flow when compressed by the cylinder head. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure.
Abstract:
The present invention relates to an intake manifold or distributor for an air feed circuit for an internal-combustion engine comprising, on the one hand, an intake or plenum chamber of elongate shape and provided at one of its longitudinal ends with an intake aperture and, on the other hand, at least two pipes laterally connected to said chamber, said pipes extending at least partially around said intake chamber from their inlet apertures opening therein and having a curved structure over at least a portion of their length. Manifold characterised in that it consists of two parts (6 and 7) produced by injection moulding of thermoplastic material and joined together in the region of peripheral joint zones located on a joining surface (8null) crossing said manifold (1).
Abstract:
A composite air intake manifold assembly adapted for use with an internal combustion engine includes an upper half shell formed from a polymer, a lower half shell formed from a polymer and joined to the upper half shell to define a housing having an internal cavity, and a one piece inner shell formed from a polymer and disposed within the cavity. The one piece inner shell in combination with the upper half shell and the lower half shell cooperate to define at least a pair of spaced apart air intake runners. Each of the runners includes an opened air intake end adapted to receive atmospheric air, and an opened air inlet end adapted to be connected to an associated air inlet side of a cylinder head of the internal combustion engine. The method for producing the composite air intake manifold assembly includes the steps of: (a) providing an upper half shell formed from a polymer; (b) providing a lower half shell formed from a polymer; (c) providing a one piece inner shell formed from a polymer; (d) disposing the one piece inner shell in one of the lower half shell and the upper half shell; (e) subsequent to step (d), joining the one piece inner shell to the one of the lower half shell and the upper half shell; and (f) joining the one piece inner shell to the other one of the lower half shell and the upper half shell to thereby produce the composite air intake manifold assembly, wherein the one piece inner shell in combination with the upper half shell and the lower half shell cooperate to define at least a pair of spaced apart air intake runners, each of the runners including an opened air intake end, adapted to receive atmospheric air, and an opened air inlet end, adapted to be connected to an associated air inlet side of a cylinder head of the internal combustion engine.
Abstract:
An air intake especially for internal combustion engines with a V-shaped cylinder arrangement, which is composed of two units (16a, 16b). From the two units (16a, 16b) extend the intake ducts (19a, 19b), each associated with one cylinder bank (11) of the internal combustion engine. By dividing the air intake device into two units (16a, 16b), the unit (16a) can be mounted first on the internal combustion engine, a free space (20) for the mounting tool being necessary. Then the unit (16b) is placed and bolted on, the air intake ducts (19b) being able to run through the free space (20) in the hatched area (23), since the unit (16a) is already installed. The advantage of this air intake tube configuration is a substantially greater geometric freedom of design.
Abstract:
A fuel injector adapter for providing nitrous oxide to an internal combustion engine is disclosed. The nozzle has a central fuel injector passage that terminates at a first outlet end. Fuel from a fuel injector may be passed through the central fuel injector passage. The nozzle also has an inner annular passage arranged circumferentially around the central fuel injector passage. The inner annular passage terminates at a second outlet end. The nozzle also has an outer annular passage arranged circumferentially around the inner annular passage that terminates at a third outlet end. One or both of the inner and outer annular passages is adapted to pass nitrous oxide through it. The nozzle is adapted to fit between a fuel injector and an engine without substantial modification to the engine.
Abstract:
Steel fuel rails are provided with the mechanical components of a plurality of fuel injector valve bodies. The electronics for operating those valves are molded into an injector pack. The valve bodies are inserted into the passages associated with the injector pack such that the electronics are part of a single molded plastic portion. A corrugated seal is sealed to an outer portion of the passage on the injector pack. Thus, the present invention eliminates the number of connections for supplying fuel that needed to be sealed in the prior art. Further, the number of required assembly steps is reduced over the prior art.
Abstract:
An intake pipe (10) for an internal combustion engine composed of shells (11a, 11b) in which the geometry of the joining surfaces (19) adopts an approximately stepped course in areas with a slight incline relative to to joining force (F). This produces areas with a greater or lesser inclination relative to a joint line (16) indicating the average inclination of the joining surfaces. This results in areas which can be welded with a high degree of stability because of their considerable incline towards the joining force. These areas can then support areas which are less inclined towards the joining force. This allows the shells (11a, 11b) to have strongly curved joining surfaces, which increases the geometric design freedom of the intake pipe and, in particular, makes it possible to manufacture intake pipes with strongly curved intake channels constructed from just two shells.
Abstract:
To improve the efficiency of assembling multiple on-off valves into a manifold body and reduce resistance to rotation of a shaft after assembly, frame members (3) are fitted in downstream end portions of individual intake passage sections (12) of a manifold body (2), on-off valves (4) are placed inside the individual frame members (3) and a shaft (5) is passed through the on-off valves (4) in such a way that the frame members (3) constitute parts of inside walls of intake passages where the on-off valves (4) are located, the frame members (3) rotatably supporting the on-off valves (4) and the shaft (5). A cutout (23) is formed in a surrounding wall of each frame member (3), thereby making each frame member (3) expandable and compressible by elastic deformation. Protruding walls (24) swelling outward on both sides of the cutout (23) are formed on each frame member (3), and a recessed part (26) for accommodating the protruding walls (24) is formed in a wall surface of each intake passage section (12) of the manifold body (2). Further, there is formed a guide rail (27) which fits in the cutout (23) in the recessed part (26).