公开(公告)号：US20050042461A1

公开(公告)日：2005-02-24

申请号：US10644523

申请日：2003-08-18

Applicant: Chien-Wei Li ,  Derek Raybould ,  Thomas Strangman ,  Bjoern Schenk

Inventor： Chien-Wei Li ,  Derek Raybould ,  Thomas Strangman ,  Bjoern Schenk

IPC: C04B41/50 ,  C04B41/51 ,  C04B41/52 ,  C04B41/89 ,  C23C28/04 ,  B32B9/04

CPC classification number: C04B41/009 ,  C04B41/52 ,  C04B41/89 ,  Y10T428/265 ,  C04B41/4531 ,  C04B41/5066 ,  C04B41/4558 ,  C04B41/5027 ,  C04B41/5035 ,  C04B41/5022 ,  C04B41/522 ,  C04B41/5042 ,  C04B35/565 ,  C04B35/58 ,  C04B35/584

Abstract: A component comprising a silicon-based substrate and a diffusion barrier coating disposed on the silicon-based substrate. The diffusion barrier coating comprises an isolation layer disposed directly on the silicon-based substrate and at least one oxygen barrier layer disposed on the isolation layer. The oxygen barrier layer prevents the diffusion of oxygen therethrough, and prevents excessive oxidation of the silicon-based substrate. The isolation layer(s) prevent contaminants and impurities from reacting with the oxygen barrier layer. An environmental barrier coating may be disposed on the diffusion barrier coating, and a thermal barrier coating may be disposed on the environmental barrier coating. Methods for making a component having a diffusion barrier coating are also disclosed.

Abstract translation: 一种组件，包括硅基衬底和设置在硅基衬底上的扩散阻挡涂层。 扩散阻挡涂层包括直接设置在硅基衬底上的隔离层和设置在隔离层上的至少一个氧阻挡层。 氧阻隔层防止氧气扩散通过其中，并防止硅基衬底的过度氧化。 隔离层防止污染物和杂质与氧阻隔层反应。 可以在扩散阻挡涂层上设置环境屏障涂层，并且可以在环境屏障涂层上设置热障涂层。 还公开了制备具有扩散阻挡涂层的组分的方法。

公开(公告)号：US20050013993A1

公开(公告)日：2005-01-20

申请号：US10621719

申请日：2003-07-16

Applicant: Chien-Wei Li ,  Derek Raybould ,  Bjoern Schenk ,  Thomas Strangman

Inventor： Chien-Wei Li ,  Derek Raybould ,  Bjoern Schenk ,  Thomas Strangman

IPC: C04B41/50 ,  C04B41/87 ,  C23C4/10 ,  C23C24/08 ,  C23C26/00 ,  C23C28/00 ,  C23C30/00 ,  B32B9/04

CPC classification number: C04B41/009 ,  C04B41/5027 ,  C04B41/87 ,  C23C4/11 ,  C23C24/08 ,  C23C26/00 ,  C23C30/00 ,  F05B2230/90 ,  F05C2203/0843 ,  F05C2253/12 ,  Y10T428/265 ,  C04B41/4527 ,  C04B41/455 ,  C04B41/5031 ,  C04B41/5045 ,  C04B35/565 ,  C04B35/584 ,  C04B35/806

Abstract: An environmentally and thermally protected component comprising a silicon-based ceramic or composite substrate and an environmental and thermal barrier coating disposed on the substrate. The environmental and thermal barrier coating comprises at least about 50 mole % AlTaO4. The composition of the environmental and thermal barrier coating may be adapted to provide excellent CTE (coefficient of thermal expansion) match with a substrate, such as a SiC-based ceramic or composite. Coating compositions of the invention have a stable crystalline structure at a temperature up to at least about 1550° C. Methods for preparing an environmentally and thermally protected component are also disclosed.

Abstract translation: 环境和热保护的组分，其包含硅基陶瓷或复合衬底以及设置在衬底上的环境和热障涂层。 环境和隔热涂层包含至少约50摩尔％的Al Ta O 4。 环境和隔热涂层的组成可以适于提供优异的CTE（热膨胀系数）与诸如SiC基陶瓷或复合材料的基底匹配。 本发明的涂料组合物在高达至少约1550℃的温度下具有稳定的晶体结构。还公开了制备环境和热保护组分的方法。

公开(公告)号：US06672786B2

公开(公告)日：2004-01-06

申请号：US10164024

申请日：2002-06-04

Applicant: Bjoern Schenk

Inventor： Bjoern Schenk

IPC: F16B900

CPC classification number: F02F7/0087 ,  F01D5/025 ,  F01D5/284 ,  F05D2300/21 ,  F16B2001/0085 ,  Y10T403/213 ,  Y10T403/217 ,  Y10T403/48

Abstract: A joint assembly for coupling a ceramic member to a metal member is comprised of a ceramic shaft portion attached to the ceramic member; a slotted shrink fitter formed of a first metal and disposed around and in torque transmitting contact with the ceramic shaft portion to define a first interface surface therebetween; and a sleeve formed of a second metal disposed around and in torque transmitting contact with the shrink fitter to define a second interface surface therebetween. Either the shrink fitter or the sleeve attached to the metal member. The coefficient of thermal expansion of the second metal is relatively low compared to that of the first metal and the diameters of the first interface, (d1), and the second interface, (d2), are determined from the equation, d1/d2=(&agr;c−&agr;1)/(&agr;2−&agr;1) where &agr;c, &agr;1 and &agr;2 are the coefficients of thermal expansion of the ceramic, the first metal and the second metal respectively. A compliant sleeve is disposed the ceramic shaft portion and the slotted shrink fitter.

Abstract translation: 用于将陶瓷构件耦合到金属构件的接合组件包括附接到陶瓷构件的陶瓷轴部分; 一个由第一金属构成的开槽的收缩装配器，并围绕陶瓷轴部分转动传递接触，以限定其间的第一界面; 以及由第二金属形成的套筒，其设置在所述收缩钳位器的周围并且与所述收缩钳位器扭矩传递接触，以在其间限定第二界面。 收缩钳或者连接到金属构件的套筒。 与第一金属相比，第二金属的热膨胀系数相对较低，并且第一界面（d1）和第二界面（d2）的直径由等式d1 / d2 = （alphac-α1）/（α2-α1），其中alphac，α1和α2分别是陶瓷，第一金属和第二金属的热膨胀系数。 柔性套筒设置在陶瓷轴部分和开槽的收缩钳位机上。

公开(公告)号：US20100029517A1

公开(公告)日：2010-02-04

申请号：US12182857

申请日：2008-07-30

Applicant: Reza Oboodi ,  James Piascik ,  Bjoern Schenk

Inventor： Reza Oboodi ,  James Piascik ,  Bjoern Schenk

IPC: F16C33/10 ,  B05D3/02

CPC classification number: F16C33/12 ,  C23C18/1662 ,  C25D15/00 ,  F16C17/024 ,  F16C33/6696 ,  F16C2204/20 ,  F16C2220/24 ,  F16C2223/80 ,  F16C2360/24

Abstract: Components, turbochargers, and methods of forming components are provided. In an embodiment, by way of example only, a method of forming a component is provided. The method includes applying a plurality of coated particles to a substrate, wherein each coated particle comprises a solid film lubricant particle and a layer surrounding an entire surface of the solid film lubricant particle, each solid film lubricant particle comprises at least one compound, and the layer comprises a coating material having a greater resistance to oxidation than the compound when subjected to a predetermined processing temperature and heating the substrate to the predetermined processing temperature to form a portion of a coating over the substrate.

Abstract translation: 提供了组件，涡轮增压器和组件的形成方法。 在一个实施例中，仅作为示例，提供了形成部件的方法。 该方法包括将多个涂覆的颗粒施加到基材上，其中每个涂覆的颗粒包含固体膜润滑剂颗粒和围绕固体膜润滑剂颗粒的整个表面的层，每个固体膜润滑剂颗粒包含至少一种化合物，并且 层包括当经受预定处理温度时具有比化合物更大的抗氧化性的涂料，并将基材加热至预定的加工温度以在基材上形成涂层的一部分。

公开(公告)号：US07578136B2

公开(公告)日：2009-08-25

申请号：US11165729

申请日：2005-06-23

Applicant: Jean-Luc Derouineau ,  Bjoern Schenk ,  Clarence Lui

Inventor： Jean-Luc Derouineau ,  Bjoern Schenk ,  Clarence Lui

IPC: F28B9/00 ,  F02C6/08

CPC classification number: B64D13/02 ,  B64D13/06 ,  B64D2013/0611 ,  Y02T50/44 ,  Y02T50/56

Abstract: An integrated power and pressurization management system supplies electrical power and cabin pressurization and cooling air during both airborne and ground operations. The system includes an integral auxiliary power unit (APU) that has a compressor, a motor-generator, and a power turbine all mounted on one shaft. The integral APU can supply compressed air for cabin pressurization and environmental cooling functions, and can generate electrical power for various electrical loads. The system further includes one or more electrically driven compressors.

Abstract translation: 集成的电力和加压管理系统在机载和地面操作期间提供电力和客舱加压和冷却空气。 该系统包括一个整体辅助动力装置（APU），它具有一个全部安装在一个轴上的压缩机，电动发电机和动力涡轮机。 集成APU可以为客舱加压和环境冷却功能提供压缩空气，并可以为各种电气负载产生电力。 该系统还包括一个或多个电动压缩机。

公开(公告)号：US20060231680A1

公开(公告)日：2006-10-19

申请号：US11165729

申请日：2005-06-23

Applicant: Jean-Luc Derouineau ,  Bjoern Schenk ,  Clarence Lui

Inventor： Jean-Luc Derouineau ,  Bjoern Schenk ,  Clarence Lui

IPC: B64D11/00

CPC classification number: B64D13/02 ,  B64D13/06 ,  B64D2013/0611 ,  Y02T50/44 ,  Y02T50/56

Abstract: An integrated power and pressurization management system supplies electrical power and cabin pressurization and cooling air during both airborne and ground operations. The system includes an integral auxiliary power unit (APU) that has a compressor, a motor-generator, and a power turbine all mounted on one shaft. The integral APU can supply compressed air for cabin pressurization and environmental cooling functions, and can generate electrical power for various electrical loads. The system further includes one or more electrically driven compressors.

公开(公告)号：US20050284150A1

公开(公告)日：2005-12-29

申请号：US10880820

申请日：2004-06-29

Applicant: Kevin Dittmar ,  David Edmonds ,  Bjoern Schenk ,  Yogendra Sheoran

Inventor： Kevin Dittmar ,  David Edmonds ,  Bjoern Schenk ,  Yogendra Sheoran

IPC: B64D41/00 ,  F01D15/10 ,  F02C3/09 ,  F02C7/275 ,  F02C7/32 ,  F23R3/06 ,  H02K7/18

CPC classification number: B64D41/00 ,  F01D15/10 ,  F02C3/09 ,  F02C7/32 ,  F05D2220/50 ,  F05D2240/50 ,  F23R3/06 ,  H02K7/1823 ,  Y02T50/675

Abstract: An auxiliary power unit (APU) includes a compressor, a turbine, a combustor, and a starter-generator unit all integrated within a single containment housing. The turbine has an output shaft on which the compressor is mounted, and the starter-generator unit is coupled to the turbine output shaft without any intervening gears. The rotating components are all rotationally supported within the containment housing using bearings that do not receive a flow of lubricating fluid.

Abstract translation: 辅助动力单元（APU）包括压缩机，涡轮机，燃烧器和起动器 - 发电机单元，其全部集成在单个容纳壳体内。 涡轮机具有输出轴，压缩机安装在该输出轴上，并且起动器 - 发电机单元联接到涡轮机输出轴，而没有任何中间齿轮。 使用不会受到润滑流体流动的轴承，旋转部件都旋转地支撑在容纳壳体内。

公开(公告)号：US20050112381A1

公开(公告)日：2005-05-26

申请号：US10719629

申请日：2003-11-21

Applicant: Derek Raybould ,  Chien-Wei Li ,  Bjoern Schenk ,  Thomas Strangman ,  Paul Chipko ,  Lee Poandl

Inventor： Derek Raybould ,  Chien-Wei Li ,  Bjoern Schenk ,  Thomas Strangman ,  Paul Chipko ,  Lee Poandl

IPC: C04B41/52 ,  C23C28/00 ,  C23C28/04 ,  F01D5/28 ,  F23R3/00 ,  B32B9/04 ,  B05D1/02 ,  B05D1/18 ,  B05D1/36

CPC classification number: F23R3/007 ,  C04B41/009 ,  C04B41/52 ,  C04B41/89 ,  C23C28/042 ,  C23C28/048 ,  F01D5/288 ,  F05D2230/312 ,  F05D2300/134 ,  F05D2300/21 ,  F23M2900/05004 ,  Y10T428/30 ,  C04B35/565 ,  C04B35/584 ,  C04B41/4531 ,  C04B41/5066 ,  C04B41/4529 ,  C04B41/5059 ,  C04B41/522 ,  C04B41/4556 ,  C04B41/5035 ,  C04B41/4535 ,  C04B41/5024 ,  C04B41/5027 ,  C04B41/5045 ,  C04B41/4527 ,  C04B41/5042

Abstract: A protective barrier coating system including a diffusion barrier coating and an oxidation barrier coating and method for use in protecting silicon-based ceramic turbine engine components. A complete barrier coating system includes a thermal barrier coating of stabilized zirconia and an environmental barrier coating of an alloyed tantalum oxide. The oxidation barrier coating includes a layer of metallic silicates formed on a substrate of silicon nitride or silicon carbide to be protected. The oxidation barrier coating can include silicates of scandium, ytterbia or yttrium. The oxidation barrier coating may also include an inner layer of Si2ON2 between the diffusion barrier and the metallic silicate layer. The oxidation barrier coating can be applied to the substrate by spraying, slurry dipping and sintering, by a sol-gel process followed by sintering, by plasma spray, or by electron beam-physical vapor deposition. The diffusion layer of essentially pure Si3N4 can be applied to the substrate to prevent the migration of damaging cations from the protective layers to the substrate and is preferably formed by chemical vapor deposition. A method for protecting silicon based substrates can comprise a step of forming an oxidation barrier coating on a substrate, where a step of forming the oxidation barrier includes a step of sintering the oxidation barrier and substrate in a wet gas containing hydrogen.

Abstract translation: 一种包括扩散阻挡涂层和氧化屏障涂层的保护性屏障涂层系统以及用于保护硅基陶瓷涡轮发动机部件的方法。 完整的阻隔涂层系统包括稳定的氧化锆的隔热涂层和合金化氧化钽的环境屏障涂层。 氧化阻挡涂层包括在待保护的氮化硅或碳化硅的衬底上形成的金属硅酸盐层。 氧化屏障涂层可以包括钪，镱或钇的硅酸盐。 氧化阻隔涂层还可以包括扩散阻挡层和金属硅酸盐层之间的Si 2 2 2 N 2的内层。 通过喷雾，浆料浸渍和烧结，通过溶胶 - 凝胶法烧结，通过等离子体喷涂，或通过电子束 - 物理气相沉积，可将氧化阻隔涂层施加到基材上。 可以将基本上纯的Si 3 N 4 N 4的扩散层施加到基底上，以防止损伤的阳离子从保护层迁移到基底，并且优选地由化学 气相沉积。 用于保护硅基基板的方法可以包括在基板上形成氧化阻挡涂层的步骤，其中形成氧化屏障的步骤包括在含氢的湿气中烧结氧化阻挡层和基板的步骤。

公开(公告)号：US20050079343A1

公开(公告)日：2005-04-14

申请号：US10682752

申请日：2003-10-08

Applicant: Derek Raybould ,  Chien-Wei Li ,  Thomas Strangman ,  Bjoern Schenk

Inventor： Derek Raybould ,  Chien-Wei Li ,  Thomas Strangman ,  Bjoern Schenk

IPC: B23K35/00 ,  B23K35/14 ,  B23K35/30 ,  B23K35/32 ,  C04B35/495 ,  C04B37/00 ,  C04B41/50 ,  C04B41/52 ,  C23C26/02 ,  C23C28/00 ,  F01D5/28 ,  B32B9/04 ,  B23K35/12

CPC classification number: C04B35/58085 ,  B23K35/001 ,  B23K35/30 ,  B23K35/32 ,  B23K2035/008 ,  B32B2315/02 ,  C04B35/495 ,  C04B35/58092 ,  C04B35/64 ,  C04B37/003 ,  C04B37/005 ,  C04B41/009 ,  C04B41/5071 ,  C04B41/52 ,  C04B2235/3206 ,  C04B2235/3213 ,  C04B2235/3217 ,  C04B2235/3224 ,  C04B2235/3225 ,  C04B2235/3227 ,  C04B2235/3232 ,  C04B2235/3244 ,  C04B2235/3251 ,  C04B2235/3256 ,  C04B2235/3279 ,  C04B2235/3418 ,  C04B2235/3873 ,  C04B2235/3891 ,  C04B2235/40 ,  C04B2235/404 ,  C04B2235/428 ,  C04B2235/6581 ,  C04B2235/661 ,  C04B2235/80 ,  C04B2235/9607 ,  C04B2235/9684 ,  C04B2237/08 ,  C04B2237/341 ,  C04B2237/345 ,  C04B2237/348 ,  C04B2237/365 ,  C04B2237/368 ,  C04B2237/708 ,  C23C26/02 ,  F05B2230/90 ,  Y10T428/265 ,  C04B41/455 ,  C04B41/5066 ,  C04B41/4558 ,  C04B41/5027 ,  C04B41/5035 ,  C04B41/522 ,  C04B41/48 ,  C04B35/565 ,  C04B35/584 ,  C04B35/806

Abstract: A component comprising a silicon-based substrate and a braze-based protective coating disposed on the silicon-based substrate. The braze-based coating comprises a brazed layer, wherein the brazed layer comprises at least one intermetallic compound. A scale layer may be formed on the brazed layer. An environmental barrier coating may be disposed directly on the brazed layer or directly on the scale layer. A thermal barrier coating may be disposed on the environmental barrier coating. Methods for making a Si-based component having a braze-based protective coating are also disclosed.

Abstract translation: 一种组件，包括设置在硅基衬底上的基于硅的衬底和基于钎焊的保护涂层。 钎焊基涂层包括钎焊层，其中钎焊层包含至少一种金属间化合物。 可以在钎焊层上形成刻度层。 环境屏障涂层可以直接设置在钎焊层上或直接设置在刻度层上。 隔热涂层可以设置在环境屏障涂层上。 还公开了制备具有钎焊保护涂层的Si基组分的方法。

公开(公告)号：US20120141290A1

公开(公告)日：2012-06-07

申请号：US13369853

申请日：2012-02-09

Applicant: Reza Oboodi ,  James Piascik ,  Bjoern Schenk

Inventor： Reza Oboodi ,  James Piascik ,  Bjoern Schenk

IPC: F03B3/12 ,  C10M103/06

CPC classification number: F16C33/12 ,  C23C18/1662 ,  C25D15/00 ,  F16C17/024 ,  F16C33/6696 ,  F16C2204/20 ,  F16C2220/24 ,  F16C2223/80 ,  F16C2360/24

Abstract: Components, turbochargers, and methods of forming components are provided. In an embodiment, by way of example only, a method of forming a component is provided. The method includes applying a plurality of coated particles to a substrate, wherein each coated particle comprises a solid film lubricant particle and a layer surrounding an entire surface of the solid film lubricant particle, each solid film lubricant particle comprises at least one compound, and the layer comprises a coating material having a greater resistance to oxidation than the compound when subjected to a predetermined processing temperature and heating the substrate to the predetermined processing temperature to form a portion of a coating over the substrate.

Abstract translation: 提供了组件，涡轮增压器和组件的形成方法。 在一个实施例中，仅作为示例，提供了形成部件的方法。 该方法包括将多个涂覆的颗粒施加到基材上，其中每个涂覆的颗粒包含固体膜润滑剂颗粒和围绕固体膜润滑剂颗粒的整个表面的层，每个固体膜润滑剂颗粒包含至少一种化合物，并且 层包括当经受预定处理温度时具有比化合物更大的抗氧化性的涂料，并将基材加热至预定的加工温度以在基材上形成涂层的一部分。