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公开(公告)号:US11827771B2
公开(公告)日:2023-11-28
申请号:US17903232
申请日:2022-09-06
发明人: Theodora Retsina , Kimberly Nelson
IPC分类号: C08L1/02 , C09D101/02 , C08J9/00 , C08J9/36 , D21C3/04 , C08B37/00 , C08H8/00 , C09D197/00 , D21C9/00 , D21C11/00 , D21H11/08 , D21H19/34
CPC分类号: C08L1/02 , C08B37/0057 , C08H8/00 , C08J9/0061 , C08J9/365 , C09D101/02 , C09D197/005 , D21C3/04 , D21C9/007 , D21C11/0007 , D21H11/08 , D21H19/34 , C08J2301/02 , C08J2497/00 , Y02P40/40 , Y10T428/2933 , Y10T428/2991 , Y10T442/20
摘要: An oleophilic and hydrophobic nanocellulose material is disclosed herein, for nanocellulose sponges and other applications. The oleophilic and hydrophobic nanocellulose material comprises lignin-coated cellulose nanofibrils and/or lignin-coated cellulose nanocrystals. In various embodiments, the nanocellulose material is in the form of a 2D coating or layer, or a 3D object (e.g., foam or aerogel). The nanocellulose material may be disposed onto a scaffold. A process is provided for producing an oleophilic and hydrophobic nanocellulose object, comprising fractionating a biomass feedstock with an acid, a solvent for lignin, and water, to generate cellulose-rich solids and a lignin-containing liquor; mechanically treating the cellulose-rich solids to form cellulose fibrils and/or cellulose crystals; generating a nanocellulose object from the intermediate nanocellulose material; exposing the nanocellulose object to the lignin-containing liquor to allow lignin to deposit onto a surface of the nanocellulose object; and recovering the oleophilic and hydrophobic nanocellulose object.
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公开(公告)号:US20220127788A1
公开(公告)日:2022-04-28
申请号:US17423148
申请日:2020-03-22
发明人: Kimberly NELSON
IPC分类号: D21C9/18
摘要: The present invention allows the production of nanocellulose in dry form, enabling incorporation into a wide variety of end-use applications. Some variations provide a nanocellulose-slurry dewatering system comprising: a nanocellulose slurry feed sub-system; a pre-concentration unit (e.g., a centrifuge) to remove at least a portion of the water from the nanocellulose slurry; an inlet for a dispersion/drying agent; a twin-screw extruder in flow communication with the nanocellulose slurry feed sub-system, wherein the twin-screw extruder intimately mixes the nanocellulose slurry and the dispersion/drying agent, wherein the twin-screw extruder shears the nanocellulose slurry, and wherein the twin-screw extruder is configured with one or more extruder vents to remove water from the nanocellulose slurry; and an extruder outlet for recovering a nanocellulose-dispersion concentrate. A milling device may be employed to generate a fine powder of the nanocellulose-dispersion concentrate. Methods of making and using the dewatered or dried nanocellulose are also described.
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13.
公开(公告)号:US11254957B2
公开(公告)日:2022-02-22
申请号:US16782241
申请日:2020-02-05
摘要: A low-cost process is provided to render lignocellulosic biomass accessible to cellulase enzymes, to produce fermentable sugars. Some variations provide a process to produce ethanol from lignocellulosic biomass (such as sugarcane bagasse or corn stover), comprising introducing a lignocellulosic biomass feedstock to a single-stage digestor; exposing the feedstock to a reaction solution comprising steam or liquid hot water within the digestor, to solubilize the hemicellulose in a liquid phase and to provide a cellulose-rich solid phase; refining the cellulose-rich solid phase, together with the liquid phase, in a mechanical refiner, thereby providing a mixture of refined cellulose-rich solids and the liquid phase; enzymatically hydrolyzing the mixture in a hydrolysis reactor with cellulase enzymes, to generate fermentable sugars; and fermenting the fermentable sugars to produce ethanol. Many alternative process configurations are described. The disclosed processes may be employed for other fermentation products.
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公开(公告)号:US20210380787A1
公开(公告)日:2021-12-09
申请号:US17286544
申请日:2019-10-21
摘要: Nanocellulose dispersion compositions containing a partitioning agent and a nanocellulose, and methods of making the nanocellulose dispersion compositions, are disclosed. These compositions can promote improved dispersibility of the nanocellulose fibrils and nanocellulose crystals in polymer matrices, such as in elastomer formulations for use in tire production.
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公开(公告)号:US20210340706A1
公开(公告)日:2021-11-04
申请号:US17321990
申请日:2021-05-17
IPC分类号: D21C3/06 , C08B15/08 , D21C9/10 , D21C3/00 , D21C5/02 , C08H8/00 , D21C3/20 , D21C9/00 , D21H11/04 , D21H11/06 , D21H11/20
摘要: Some variations provide a process for producing a nanocellulose material, comprising: providing a biomass feedstock comprising a bleached or unbleached pulp material; fractionating the feedstock in the presence of an acid, a solvent for lignin, and water, to generate cellulose-rich solids and a liquid containing hemicellulose and lignin; and mechanically treating the cellulose-rich solids to form cellulose fibrils and/or cellulose crystals, thereby generating a nanocellulose material. The process is preferably co-located with, or adjacent to, a mill that generates the pulp material. There are several advantages of a bolt-on AVAP® nanocellulose plant to an existing pulp mill, as disclosed herein.
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16.
公开(公告)号:US20210284757A1
公开(公告)日:2021-09-16
申请号:US17163738
申请日:2021-02-01
IPC分类号: C08B15/08 , D21C5/00 , C08B37/00 , C08H8/00 , D21C3/04 , D21C9/00 , D21C11/00 , C08L1/02 , C07G1/00 , C08B15/00 , C12P7/04 , C12P7/10 , C12P7/14 , C12P7/16 , C12P7/28 , C12P7/46 , C12P7/56 , C12P19/02 , C12P19/14 , C13K1/02 , D21C3/06 , D21H11/18 , D21C3/20 , D21C9/10 , C08B15/02
摘要: Processes disclosed are capable of converting biomass into high-crystallinity nanocellulose with surprisingly low mechanical energy input. In some variations, the process includes fractionating biomass with an acid (such as sulfur dioxide), a solvent (such as ethanol), and water, to generate cellulose-rich solids and a liquid containing hemicellulose and lignin; and mechanically treating the cellulose-rich solids to form nanofibrils and/or nanocrystals. The crystallinity of the nanocellulose material may be 80% or higher, translating into good reinforcing properties for composites. The nanocellulose material may include nanofibrillated cellulose, nanocrystalline cellulose, or both. In some embodiments, the nanocellulose material is hydrophobic via deposition of some lignin onto the cellulose surface. Optionally, sugars derived from amorphous cellulose and hemicellulose may be separately fermented, such as to monomers for various polymers. These polymers may be combined with the nanocellulose to form completely renewable composites.
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公开(公告)号:US20210284756A1
公开(公告)日:2021-09-16
申请号:US17163768
申请日:2021-02-01
发明人: Theodora RETSINA , Kimberly NELSON
摘要: A composition comprising nanocellulose is disclosed, wherein the nanocellulose contains very low or essentially no sulfur content. The nanocellulose may be in the form of cellulose nanocrystals, cellulose nanofibrils, or both. The nanocellulose is characterized by a crystallinity of at least 80%, an onset of thermal decomposition of 300° F. or higher, and a low light transmittance over the range 400-700 nm. Other variations provide a composition comprising lignin-coated hydrophobic nanocellulose, wherein the nanocellulose contains very low or essentially no sulfur content. Some variations provide a composition comprising nanocellulose, wherein the nanocellulose contains about 0.1 wt % equivalent sulfur content, or less, as SO4 groups chemically or physically bound to the nanocellulose. In some embodiments, the nanocellulose contains essentially no hydrogen atoms (apart from hydrogen structurally contained in nanocellulose itself) bound to the nanocellulose. Various compositions, materials, and products may incorporate the nanocellulose compositions disclosed herein.
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18.
公开(公告)号:US20210222044A1
公开(公告)日:2021-07-22
申请号:US17160846
申请日:2021-01-28
摘要: A process is provided for producing a biomass-derived rheology modifier, comprising: providing a pretreated feedstock comprising cellulose-rich solids; refining the cellulose-rich solids in a first high-intensity refining unit, generating refined cellulose solids; gelling the refined cellulose solids in a second high-intensity refining unit, thereby generating gelled cellulose solids; and homogenizing the gelled cellulose solids in a high-shear homogenizer, thereby generating a biomass-derived rheology modifier. The pretreated feedstock may include kraft pulp, sulfite pulp, AVAP® pulp, soda pulp, mechanical pulp, thermomechanical pulp, and/or chemimechanical pulp, derived from wood or lignocellulosic biomass. The pretreated feedstock may be GP3+® pulp, obtained from steam or hot-water extraction of lignocellulosic biomass. These rheology modifiers may be utilized in a wide variety of applications, including water-based or oil-based hydraulic fracturing fluid formulations, as gelling agents. These rheology modifiers are biodegradable, and their production does not directly involve chemicals other than biomass and water.
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公开(公告)号:US20210221919A1
公开(公告)日:2021-07-22
申请号:US17142525
申请日:2021-01-06
发明人: Kimberly NELSON , Theodora RETSINA
IPC分类号: C08B15/08 , D21C1/02 , D21C5/00 , D21C9/00 , D21C11/00 , D21H11/18 , C08H8/00 , C12P19/14 , C12P7/10 , C12P19/02 , C07G1/00 , C08B37/00 , C09K8/10 , C09K8/34 , C09K8/64 , C09K8/68 , C13K1/02 , D21B1/06 , D21C3/00 , D21C3/06 , D21C9/10
摘要: Some variations provide a new nanolignocellulose composition comprising, on a bone-dry, ash-free, and acetyl-free basis, from 35 wt % to 80 wt % cellulose nanofibrils, cellulose microfibrils, or a combination thereof, from 15 wt % to 45 wt % lignin, and from 5 wt % to 20 wt % hemicelluloses. The hemicelluloses may contain xylan or mannan as the major component. Novel properties arise from the hemicellulose content that is intermediate between high hemicellulose content of raw biomass and low hemicellulose content of conventional nanocellulose. The nanolignocellulose composition is hydrophobic due to the presence of lignin. Processes for making and using the nanolignocellulose compositions are also described.
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20.
公开(公告)号:US20240247081A1
公开(公告)日:2024-07-25
申请号:US18437450
申请日:2024-02-09
IPC分类号: C08B15/08 , C07G1/00 , C08B15/00 , C08B15/02 , C08B37/00 , C08H8/00 , C08L1/02 , C12P7/04 , C12P7/10 , C12P7/14 , C12P7/16 , C12P7/28 , C12P7/46 , C12P7/56 , C12P19/02 , C12P19/14 , C13K1/02 , D21C3/04 , D21C3/06 , D21C3/20 , D21C5/00 , D21C9/00 , D21C9/10 , D21C11/00 , D21H11/18
CPC分类号: C08B15/08 , C07G1/00 , C08B15/00 , C08B15/02 , C08B37/0057 , C08H8/00 , C08L1/02 , C12P7/04 , C12P7/10 , C12P7/14 , C12P7/16 , C12P7/28 , C12P7/46 , C12P7/56 , C12P19/02 , C12P19/14 , C13K1/02 , D21C3/04 , D21C3/06 , D21C3/20 , D21C5/00 , D21C5/005 , D21C9/002 , D21C9/007 , D21C9/10 , D21C11/0007 , D21H11/18 , C12P2201/00 , C12P2203/00 , Y02E50/10 , Y02P40/40
摘要: Processes disclosed are capable of converting biomass into high-crystallinity nanocellulose with surprisingly low mechanical energy input. In some variations, the process includes fractionating biomass with an acid (such as sulfur dioxide), a solvent (such as ethanol), and water, to generate cellulose-rich solids and a liquid containing hemicellulose and lignin; and mechanically treating the cellulose-rich solids to form nanofibrils and/or nanocrystals. The crystallinity of the nanocellulose material may be 80% or higher, translating into good reinforcing properties for composites. The nanocellulose material may include nanofibrillated cellulose, nanocrystalline cellulose, or both. In some embodiments, the nanocellulose material is hydrophobic via deposition of some lignin onto the cellulose surface. Optionally, sugars derived from amorphous cellulose and hemicellulose may be separately fermented, such as to monomers for various polymers. These polymers may be combined with the nanocellulose to form completely renewable composites.
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