Abstract:
A wedge for use in a generator rotor includes a wedge body extending for an axial length and having a generally triangular cross-section, a first side of the wedge body extending for the axial length of the wedge body, a second side of the wedge body extending for the axial length of the wedge body and having a generally flat surface, a third side of the wedge body extending for the axial length of the wedge body and having a generally flat surface, a first arm extending circumferentially away from the wedge body at an interface between the first side and the second side and extending axially along the wedge body, and a second arm extending circumferentially away from the wedge body at an interface between the first side and the third side and extending axially along the wedge body.
Abstract:
An end winding support for a generator rotor includes a support body with an annular inner surface configured to be radially outward from a rotor shaft, a plurality of winding support arms extending radially outward from the support body, and a plurality of orifices extending from the annular inner surface of the support to an exterior surface of the support body adjacent the plurality of winding support arms with the plurality of orifices configured to transfer lubricant from a surface of the rotor shaft to a plurality of windings located on the plurality of winding support arms.
Abstract:
An end winding support segment for a generator rotor includes a support segment body with a curved inner surface configured to be adjacent to a rotor shaft, a winding support arm extending radially outward from the support segment body, and an orifice extending from the curved inner surface of the support to an exterior surface of the support adjacent the winding support arm with the orifice configured to transfer lubricant from a surface of the rotor shaft to a winding located on the winding support arm.
Abstract:
A wedge for an electrical machine core includes a hollow wedge body including a wedge wall extending in an axial direction. The wedge wall separates an interior hollow space of the wedge body from a space exterior to the wedge body. A phase change material can be housed within the interior hollow space of the wedge for regulating heat transfer through the wedge. An electrical machine includes a wound rotor including an electrical steel core and a plurality of wedges mounted to the electrical steel core with electrical machine windings retained between each wedge and the core body. Each of the wedges includes a hollow wedge body as described above.
Abstract:
A brushless, three phase wound field synchronous machine (WFSM) provides an electromechanical power transfer system wherein it may serve as both a starter and a generator. Power for the excitation system of the WFSM is provided by a three phase flux switching generator (FSG). The three phase FSG also provides position sensor functionality for the WFSM when the WFSM operates in the starter/motor mode.
Abstract:
A rectifier assembly and method are provided. The rectifier assembly includes an annular bus bar including an electrically conductive material, and an insulator ring receiving the annular bus bar. The insulator ring defines radially-extending resistor pockets and diode pockets therein. The rectifier assembly also includes resistors disposed in the resistor pockets and electrically connected with the annular bus bar, and diodes disposed in the diode pockets and electrically connected with the annular bus bar. The rectifier assembly also includes an outer housing receiving the annular bus bar and the insulator ring, such that the insulator ring is positioned radially between the annular bus bar and the outer housing.
Abstract:
A method of installing the terminal block assembly onto a generator includes the step of providing a terminal block with multiple terminal studs. Protrusions that are integral with the terminal block are aligned with corresponding bores in a generator housing. The terminal block is mounted on the generator housing with the protrusions received in the bores. A terminal lead assembly is inserted through the protrusion, and a terminal pad of the terminal lead assembly is arranged over the terminal stud. A terminal lug is fastened to the terminal stud. A terminal cover is secured to the terminal block over the terminal with a boss of the terminal block received in a corresponding recess of the terminal cover.
Abstract:
An assembly comprises a resistor plate for a rotating rectifier assembly (RRA). A shaft bore is defined through the resistor plate for passage of a shaft of an electrical machine, and the resistor plate defines a main annular body around the shaft bore. A first protrusion extends radially outward from the main annular body, so that a first pin bore extends through the first protrusion. At least one contact band is seated in a the pin bore of the resistor plate for mounting a direct current (DC) pin to the resistor plate.
Abstract:
An exciter comprises a stator armature defining a plurality of circumferentially spaced apart winding slots separated by respective stator teeth. first exciter winding with multiple phases, a second exciter winding with multiple phases. The individual windings of the first and second exciter windings are seated in the winding slots. For each phase of each of the first and second exciter windings there are two leads configured to connect to a generator control unit (GCU).
Abstract:
A rotor having multiple poles is provided and includes at each pole an end winding support forming a channel, a bus bar disposed in the channel and edge-wound coils disposed to extend around the end-winding support and the bus bar. The edge-wound coils are stacked radially and include an inner diameter coil routed to an adjacent pole and brazed to an inner diameter coil of the adjacent pole and an outer diameter coil brazed to the bus bar.