Abstract:
A method and an apparatus for producing tread/reinforcement belt units for pneumatic vehicle tires in which a rotatable winding drum. a belt feeding device for a first and a second reinforcement belt layer, an overlay feeding device, a tread feeding device and a transfer device are provided. On a winding drum having double width and being axially movable, two tread/reinforcement belt units are simultaneously produced whereby in the first method steps the individual reinforcement belt layers are produced, subsequently two wound overlays are produced, and then two treads are applied one after another or simultaneously.
Abstract:
A method for manufacturing a pneumatic vehicle tire includes the step of folding the carcass ply in the overlap zone of the leading and trailing ends into at least one fold to form an overlength of the reinforcement elements in the overlap zone for preventing the constriction in the overlap zone within the vulcanized, inflated tire. Subsequently, in both methods, the green tire is completed on the building drum and the green tire is then vulcanized to produce the finished tire.
Abstract:
A device for joining ends of material strips of rubber or plastic materials with rubber properties, wherein the ends to be joined have areas of reduced wall thickness and wherein the end cut first is stretched shortly before joining the two ends, includes a plurality of force-transmitting elements positioned adjacent to one another transverse to a longitudinal direction of the material strip at a forward end thereof and acting on one face of the material strip. At least the force-transmitting elements positioned at the areas of reduced wall thickness of the forward end are movable in the longitudinal direction of the material strip for stretching the forward end of the material strip at least within the areas of reduced wall thickness.
Abstract:
A method and apparatus for producing a green tire on a curving apparatus that includes a fixing head system having two rotatable and axially movable, one-piece bead-holding disks are provided. The bead-holding disks are swiveled about an axis perpendicular to their axis of rotation. The essentially cylindrical carcass member is disposed on the bead-holding disks concentric to their axis of rotation. The bead-holding disks are subsequently swiveled back into a position vertical to their axis of rotation. After the carcass is fixed on the disks, it is curved into a belt unit.
Abstract:
Device for conveying and preparing belt construction strip having parallel reinforcing members embedded in belt construction material includes first and second conveying devices, successively positioned in the feed direction without lateral stops for belt construction strip, to laterally align belt construction strip. Drive device laterally moves first conveying device relative to feed direction, sensor device has at least two sensors to detect position of side edges of belt construction strip, and holding device holds a front tip of belt construction strip in controlled manner in region of second conveying device. First conveying device positioned upstream of second conveying device relative to feed direction, and sensor device positioned to determine alignment of edge of belt construction strip and/or alignment of center of belt construction strip. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.
Abstract:
Expandable drum for constructing a green carcass of a tire has a periphery and includes a plurality of metal segments positioned to form a substantially cylindrical arrangement, adapted for radial expansion and compression. A thick-walled casing, positioned over the plurality of metal segments, forms the drum periphery. The thick-walled casing includes rubber and a plurality of voids arranged to have an outer periphery in the thick-walled casing. An evacuating pump is coupled to the plurality of voids. The plurality of voids form suctioning voids to suction the green carcass onto the drum periphery during compression of the drum periphery, and are coupled at radially outermost extents to a network of grooves arranged to provide wave-free and smooth contraction of green carcass during its compression, thereby avoiding bulges and creases in contracting green carcass. Radially innermost extents of the voids are coupled to evacuating pump to create vacuum in the grooves.
Abstract:
Process and drum for constructing a green tire on a radially expandable drum having a substantially horizontal axis of rotation. The process includes collapsing the radially expandable drum at a minimum first diameter, and positioning a casing on the radially expandable drum to form a drum periphery being composed of an elastic material, and having an inner diameter at least as great as the first diameter, and including a plurality of voids coupled to an evacuating pump. The radially expandable drum is radially expanded from the first diameter to a second diameter greater than the first diameter to expand the casing, and producing a carcass, having at least one carcass ply with at least one of sidewalls and an air-tight inner layer, on the drum. A vacuum is produced in the voids to suction the carcass onto the drum periphery and at least axial end areas of the expandable drum are radially compressed to a third diameter to enable bead cores to traverse the drum periphery without touching the drum periphery. The bead cores are slid over at least the axial end areas of the drum periphery and are axially positioned over the axial end areas of the drum periphery, which are radially expanded at least the axial end areas of the radially expandable drum to a fourth diameter sufficient to radially compress the bead cores and the carcass against each other, providing adequate bonding between a bead core inner surface and a carcass external surface. The fourth diameter is substantially the same as the second diameter, the radially expandable drum is radially compressed to a fifth diameter between the first and second diameters, and the carcass with set bead cores is pulled off the radially expandable drum for further processing in a preshaping device. Upon conclusion of the bead core placement, the carcass is substantially free of compressive stress and tensile stress.
Abstract:
A method for cutting to length a strip-shaped profiled member of unvulcanized rubber material by a cutting edge includes the step of providing a speed between the cutting edge and the profiled member to be cut of at least 2.5 m/s during the cutting action. The device for carrying out the method includes a carriage and a tool with a cutting edge fastened to the carriage. The carriage has an acceleration path, defined between a rest position of the carriage and a side of the profiled member facing the carriage, of between 0.2 and 1 m. The carriage has a deceleration path, defined between an oppositely arranged side of the profiled member and an end position of the carriage, of at least 0.1 m.
Abstract:
A method for determining a length, especially for determining an overlap length of a wound strip of material, is provided. In order to be able to automatically determine the overlap length it is suggested that the forward end of a strip of material applied to a winding drum is detected by a detector and, simultaneously, the corresponding angular position of the winding drum is measured. After the completion of the winding of the strip of material, its rearward end is detected by the detector and, simultaneously, the corresponding angular position of the winding drum is measured. Subsequently, a difference between the angular positions of the winding drum is used to determine the length of the strip of material.
Abstract:
A method for cutting to length a strip of tire building material includes the step of feeding the strip of tire building material via a conveying device tangentially to a winding drum. In a further step the strip of tire building material is wound onto the winding drum by rotating the winding drum and a defined pressure is simultaneously applied with a pressure roller during winding until a length of the strip of tire building material corresponding almost to the circumference of the winding drum has been wound onto the winding drum. The rotating winding drum is then stopped and the strip of tire building material is fixed in a first location in the vicinity of a cutter bar that is positioned directly in front of the conveying device. The pressure roller is then moved from its initial position toward the cutter bar along the circumference of the winding drum to thereby tighten the strip of tire building material and fix the strip of material in a second location closely adjacent to the first location. In a final step, the strip of tire building material is cut with a cutting tool.