Abstract:
An air intake manifold assembly includes an air intake manifold and a insert that is permanently bonded to an inner surface of the air intake manifold. By bonding the insert to the manifold, a dead space is formed between the insert and the manifold, which reduces the plenum volume within the manifold.
Abstract:
A method for making a lower intake manifold of an internal combustion engine includes the steps of (1) forming a main part from a plastic material by injection molding, (2) forming a runner insert for each engine cylinder from a plastic material by injection molding, and (3) individually attaching each runner insert to the main part to ensure the distance between two adjacent runner inserts is within a predetermined limit.
Abstract:
An air intake, especially for internal combustion engines with a V-shaped cylinder arrangement, which is composed of two units (16a, 16b). From the two units (16a, 16b) extend the intake ducts (19a, 19b), each associated with one cylinder bank (11) of the internal combustion engine. By dividing the air intake device into two units (16a, 16b), the unit (16a) can be mounted first on the internal combustion engine, a free space (20) for the mounting tool being necessary. Then the unit (16b) is placed and bolted on, the air intake ducts (19b) being able to run through the free space (20) in the hatched area (23), since the unit (16a) is already installed. The advantage of this air intake tube configuration is a substantially greater geometric freedom of design.
Abstract:
A combined air intake manifold and fuel delivery rail for an internal combustion engine which decreases manufacturing and assembly costs, as well as the weight of the engine. An air channel formed in a hollow portion of the manifold registers with air intake ports in the engine head which lead to the individual cylinders of the engine. An elongated recess in the underside of a mounting flange forms a fuel supply channel which communicates with fuel inlet openings in the engine head leading to fuel injectors for the engine cylinders. Seals may be provided between the manifold and the engine head to seal the air channel and the fuel supply channel.
Abstract:
Disclosed is a molded plastic intake manifold having an integrated sound barrier configured to reduce noise radiation through the walls of the intake manifold.
Abstract:
An air intake manifold assembly for an internal combustion engine composed of a plurality of molded synthetic resin shells assembled to each other so as to define a plenum chamber, a plurality of inlet channels leading from said plenum chamber to cylinder inlets of the internal combustion engine, and a throttle body passageway leading from a throttle body mount into the plenum chamber; with a groove formed in a surface of at least one of the shells facing an adjacent shell and extending from an inlet opening to the throttle body passageway or the plenum chamber so as to form an elongate passage between the assembled shells leading from the inlet to the throttle body passage or plenum chamber, and a method of forming such an intake manifold assembly.
Abstract:
A plastic transmission filter (1) composed of mating upper (2) and lower (3) shells of synthetic resin material with at least one set of registering weld posts (10) extending between inner surfaces of the upper and lower shells; a fluid pervious centertube (4) interposed between the mating shells around the weld posts, and a filter material (5) wrapped around the centertube to form a bag filter. The filter assembly can be welded together in a single vibration welding operation and provides enhanced flow of transmission fluid by avoiding flow restrictions caused by prior art reinforcement poles.
Abstract:
An integrated positive crankcase ventilation (PCV) channel is formed along a structural weld line between two shell components that are welded together to form an air intake manifold. The integrated PCV channel can be used to uniformly distribute blow-by gases from the crankcase of an internal combustion engine to a plurality of combustion chambers via the air intake manifold.
Abstract:
A component of a reciprocating internal combustion engine system includes first, second, and third layers. The third layer has a honeycomb structure and is disposed between the first and second layers.
Abstract:
An engine intake manifold includes a casing having a plurality of air intake passages, and a plurality of valve plates, wherein each valve plate is disposed in one of the air intake passages to control airflow through the air intake passage. The valve plates are connected to a common valve shaft for rotation between an open position and a closed position. The engine intake manifold may further include an actuator that is mounted to the casing or to the valve shaft via a snap connection, and is rotationally connected to the valve shaft to allow the actuator to rotate the valve shaft.