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公开(公告)号:US20220319856A1
公开(公告)日:2022-10-06
申请号:US17847971
申请日:2022-06-23
Applicant: Lam Research Corporation
Inventor: Juline Shoeb , Alexander Miller Paterson , Ying Wu
IPC: H01L21/3065 , H01J37/305 , H01J37/32
Abstract: Systems and methods for etching different features in a substantially equal manner are described. One of the methods includes applying a low frequency bias signal during a low TCP state and applying a high frequency bias signal during a high TCP state. The application of the low frequency bias signal during the low TCP state facilitates generation of hot neutrals, which are used to increase an etch rate of etching dense features compared to an etch rate for etching isolation features. The application of the high frequency bias signal during the high TCP state facilitates generation of ions to increase an etch rate of etching the isolation features compared to an etch rate of etching the dense features. After applying the low frequency bias signal during the low TCP state and the high frequency bias signal during the high TCP state, the isolation and dense features are etched similarly.
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公开(公告)号:US20220126454A1
公开(公告)日:2022-04-28
申请号:US17427522
申请日:2020-02-06
Applicant: Lam Research Corporation
Inventor: Michael John Martin , Yuhou Wang , Alexander Miller Paterson
Abstract: Systems and methods are provided for positioning a wafer in relation to a datum structure. In one example, a system comprises a camera arrangement including at least two cameras, each of the at least two cameras including a field of view when positioned in the camera arrangement, each field of view including a peripheral edge of the wafer and a peripheral edge of the datum structure. A processor receives positional data from each of the at least two cameras and determines, in relation to each field of view, a gap size between the respective peripheral edges of the wafer and the datum location included in the respective field of view. A controller adjusts a position of the wafer relative to the datum structure based on the determined respective gap sizes.
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公开(公告)号:US11056321B2
公开(公告)日:2021-07-06
申请号:US16238926
申请日:2019-01-03
Applicant: LAM RESEARCH CORPORATION
Inventor: Maolin Long , Neema Rastgar , Alexander Miller Paterson
IPC: C23C16/00 , H01L21/67 , H01J37/32 , H01L21/683
Abstract: A substrate processing system includes a processing chamber including a substrate support to support a substrate. A coil includes at least one terminal. An RF source configured to supply RF power to the coil. A dielectric window is arranged on one surface of the processing chamber adjacent to the coil. A contamination reducer includes a first plate that is arranged between the at least one terminal of the coil and the dielectric window.
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公开(公告)号:US10825661B2
公开(公告)日:2020-11-03
申请号:US15969583
申请日:2018-05-02
Applicant: Lam Research Corporation
Inventor: Jon McChesney , Saravanapriyan Sriraman , Richard A. Marsh , Alexander Miller Paterson , John Holland
IPC: H01J37/32
Abstract: In one embodiment, a plasma processing device may include a dielectric window, a vacuum chamber, an energy source, and at least one air amplifier. The dielectric window may include a plasma exposed surface and an air exposed surface. The vacuum chamber and the plasma exposed surface of the dielectric window can cooperate to enclose a plasma processing gas. The energy source can transmit electromagnetic energy through the dielectric window and form an elevated temperature region in the dielectric window. The at least one air amplifier can be in fluid communication with the dielectric window. The at least one air amplifier can operate at a back pressure of at least about 1 in-H2O and can provide at least about 30 cfm of air.
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公开(公告)号:US10541168B2
公开(公告)日:2020-01-21
申请号:US15799011
申请日:2017-10-31
Applicant: LAM RESEARCH CORPORATION
Inventor: Ali Sucipto Tan , Haoquan Yan , Marc Estoque , Damon Tyrone Genetti , Jon McChesney , Alexander Miller Paterson
IPC: H01L21/68 , H01L21/687
Abstract: A system for determining an alignment of an edge ring on a substrate support includes a robot control module configured to control a robot to place the edge ring onto the substrate support and retrieve the edge ring from the substrate support. An alignment module is configured to determine a plurality of first positions of the edge ring on the robot prior to being placed onto the substrate support and determine a plurality of second positions of the edge ring on the robot subsequent to being retrieved from the substrate support. An edge ring position module configured to determine a centered position of the edge ring relative to the substrate support based on offsets between the plurality of first positions and the plurality of second positions.
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公开(公告)号:US12261029B2
公开(公告)日:2025-03-25
申请号:US18009575
申请日:2021-06-10
Applicant: Lam Research Corporation
Inventor: Maolin Long , Yuhou Wang , Michael John Martin , Alexander Miller Paterson
Abstract: A direct drive system for providing RF power to a component of a substrate processing system includes a direct drive circuit including a switch and configured to supply RF power to the component. A switch protection module is configured to monitor a load current and a load voltage in a processing chamber, calculate load resistance based on the load current and the load voltage, compare the load resistance to a first predetermined load resistance, and adjust at least one of an RF power limit and an RF current limit of the direct drive circuit based on the comparison.
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公开(公告)号:US20250046572A1
公开(公告)日:2025-02-06
申请号:US18693940
申请日:2022-09-22
Applicant: Lam Research Corporation
Inventor: Juline Shoeb , Myeong Yeol Choi , Alexander Miller Paterson , Yuhou Wang
IPC: H01J37/32
Abstract: A method for operating a plasma chamber to increase ion energy and decrease angular spread of ions during an etch operation is described. Method includes placing a substrate on an electrostatic chuck within the plasma chamber, wherein the electrostatic chuck is electrically coupled to a node. Method further includes forming a plasma in the plasma chamber, where the plasma produces a sheath with a first sheath voltage. The method further includes increasing the first sheath voltage to a second sheath voltage by applying a non-sinusoidal voltage at the electrostatic chuck and by applying a sinusoidal voltage at the electrostatic chuck, where a sum of the non-sinusoidal voltage and the sinusoidal voltage creates a voltage response on the electrostatic chuck that effectuates a change in a spread in ion energy at the wafer.
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公开(公告)号:US12165841B2
公开(公告)日:2024-12-10
申请号:US17606686
申请日:2020-04-24
Applicant: Lam Research Corporation
Inventor: Maolin Long , Yuhou Wang , Alexander Miller Paterson
IPC: H01J37/32
Abstract: A direct drive system for providing RF power to a substrate processing system includes a direct drive enclosure including a first direct drive circuit located in the direct drive enclosure and operating at a first frequency and a first connector connected to the first direct drive circuit. A junction box is arranged adjacent to the direct drive enclosure and includes a first capacitive circuit connected to the first direct drive circuit; a second connector located on one side of the junction box, connected to one terminal of the first capacitive circuit and mating with the first connector of the direct drive enclosure; third and fourth connectors connected to another terminal of the first capacitive circuit; and a coil enclosure arranged adjacent to the junction box and including first and second coils and fifth and sixth connectors mating with the third and fourth connectors of the junction box.
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公开(公告)号:US20240395503A1
公开(公告)日:2024-11-28
申请号:US18689030
申请日:2022-09-14
Applicant: Lam Research Corporation
Inventor: John Drewery , Alexander Miller Paterson
IPC: H01J37/32
Abstract: A coil is disposed next to a plasma processing chamber. A first direct-drive radiofrequency (RF) power supply has an output through which a first shaped-amplified square waveform signal is transmitted. A first reactive circuit is connected between the output of the first direct-drive RF power supply and a first end of the coil. The first reactive circuit transforms the first shaped-amplified square waveform signal into a first shaped-sinusoidal signal in route to the first end of the coil. A second direct-drive RF power supply has an output through which a second shaped-amplified square waveform signal is transmitted. A second reactive circuit is connected between the output of the second direct-drive RF power supply and a second end of the coil. The second reactive circuit transforms the second shaped-amplified square waveform signal into a second shaped-sinusoidal signal in route to the second end of the coil.
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公开(公告)号:US20230282448A1
公开(公告)日:2023-09-07
申请号:US18015708
申请日:2021-07-01
Applicant: Lam Research Corporation
Inventor: Juline Shoeb , Tom A. Kamp , Alexander Miller Paterson
CPC classification number: H01J37/32146 , H01J37/32183 , H03H7/38 , H01J2237/334
Abstract: Systems and methods for pulsing radio frequency (RF) coils are described. One of the methods includes supplying a first RF signal to a first impedance matching circuit coupled to a first RF coil, supplying a second RF signal to a second impedance matching circuit coupled to a second RF coil, and pulsing the first RF signal between a first parameter level and a second parameter level. The method includes pulsing the second RF signal between a third parameter level and a fourth parameter level in reverse synchronization with the pulsing of the first RF signal.
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