Abstract:
A polymeric foam has a thermoplastic polymer matrix defining multiple cells, the foam characterized by: (a) the polymer matrix having greater than 50 weight-percent copolymer containing at least two different monomers at least one of which is a methacrylate monomer, each monomer having a solubility parameter lower than 20 (megaPascals)0.5 and a chemical composition where twice the mass fraction of oxygen plus the mass fraction of nitrogen, fluorine and silicon is greater than 0.2; wherein the monomers comprise at least 90 weight-percent of all monomers in the copolymer; (b) at least one of the following: (i) a nucleation site density of at least 3×1014 effective nucleation sites per cubic centimeter of foamable polymer composition; (ii) an average cell size of 300 nanometer or less; (c) a porosity percentage greater than 30%; (d) an absence of nano-sized nucleating additive; and (e) a thickness of at least one millimeter.
Abstract:
To provide a propylene-based copolymer and a propylene-based copolymer composition, each of which has a high melt tension because it has a long-chain branched structure, exhibits excellent molding processability during molding, such as inflation molding, extrusion molding, blow molding, injection molding or vacuum forming, and is capable of favorably providing a foamed product having an excellent expansion ratio and excellent cell uniformity in the foaming stage. The propylene-based copolymer (A) of the present invention comprises 50 to 95% by mol of constituent units [i] derived from propylene, 4.9 to 49.9% by mol of constituent units [ii] derived from an α-olefin of 2 to 10 carbon atoms other than propylene and 0.1 to 10% by mol of constituent units [iii] derived from a non-conjugated polyene (with the proviso that the total amount of the constituent units [i], [ii] and [iii] is 100% by mol), and is characterized by satisfying specific requirements (a) and (c).
Abstract:
There is provided a resin foam excellent in deformation recovery performance after compressive deformation. The resin foam of the present invention has a stress retention to be defined below of not less than 70%: stress retention (%)=(compressive stress after 60 seconds)/(compressive stress after 0 seconds)×100 wherein a resin foam in a sheet form having a thickness of 1.0 mm is compressed in the thickness direction so that the resin foam has a thickness of 20% of the initial thickness, and the compression state is held; and the compressive stress immediately after compression is defined as “compressive stress after 0 seconds,” and the compressive stress 60 seconds after holding the compression state is defined as “compressive stress after 60 seconds.”
Abstract:
A method for making a shapeable article from poly(lactic acid) includes treating solid poly(lactic acid) that results in the solid poly(lactic acid) having a crystallinity of at least 20% by weight based on the weight of the solid poly(lactic acid) and a gas concentration of 6% to 16% by weight based on the weight of the solid poly(lactic acid); and heating the solid poly(lactic acid) having said minimum crystallinity and gas concentration to produce a cellular poly(lactic acid) article that is shapeable. The shapeable cellular poly(lactic acid) article is advantageous in that the article can be further shaped by heat and/or pressure (or vacuum), such as via thermoforming, into a variety of useful products.
Abstract:
Disclosed herein are methods and pressure vessels for solid-state microcellular processing of thermoplastic rolls and sheets. In one embodiment, the present invention is directed to a method for making a gas impregnated interleaved roll, which method comprises: providing a pressure vessel having an internal pressure chamber and a rotatable shaft horizontally positioned within the pressure chamber; placing an interleaved roll about the rotatable shaft and within the pressure chamber, wherein the interleaved roll is made from a thermoplastic material sheet interleaved together with a gas-channeling material sheet; pressurizing the pressure chamber to a selected pressure; rotating the rotatable shaft having the interleaved roll thereabouts (thereby rotating the interleaved roll) while under pressure for a selected period of time; and depressurizing the internal chamber to yield the gas impregnated interleaved roll. In other embodiments, the invention is directed to multi-chambered pressure vessels for gas impregnation of thermoplastic rolls, sheets, and films.
Abstract:
Disclosed herein are methods and pressure vessels for solid-state microcellular processing of thermoplastic rolls and sheets. In one embodiment, the present invention is directed to a method for making a gas impregnated interleaved roll, which method comprises: providing a pressure vessel having an internal pressure chamber and a rotatable shaft horizontally positioned within the pressure chamber; placing an interleaved roll about the rotatable shaft and within the pressure chamber, wherein the interleaved roll is made from a thermoplastic material sheet interleaved together with a gas-channeling material sheet; pressurizing the pressure chamber to a selected pressure; rotating the rotatable shaft having the interleaved roll thereabouts (thereby rotating the interleaved roll) while under pressure for a selected period of time; and depressurizing the internal chamber to yield the gas impregnated interleaved roll. In other embodiments, the invention is directed to multi-chambered pressure vessels for gas impregnation of thermoplastic rolls, sheets, and films.
Abstract:
{Problems}The present invention is contemplated for providing a thermoplastic resin foam and a light reflecting material having a high reflectivity when being made thin, as well as a method of producing the thermoplastic resin foam.{Means to Solve}A thermoplastic resin foam, prepared by using a thermoplastic resin composition containing a melt-type crystallization nucleating agent (B) in a crystalline thermoplastic resin (A), which foam comprises a bubble having a mean bubble diameter of less than 1 μm in the inside thereof.
Abstract:
A polymeric foam has a thermoplastic polymer matrix defining multiple cells, the foam characterized by: (a) the polymer matrix having greater than 50 weight-percent copolymer containing at least two different monomers at least one of which is a methacrylate monomer, each monomer having a solubility parameter lower than 20 (megaPascals)0.5 and a chemical composition where twice the mass fraction of oxygen plus the mass fraction of nitrogen, fluorine and silicon is greater than 0.2; wherein the monomers comprise at least 90 weight-percent of all monomers in the copolymer; (b) at least one of the following: (i) a nucleation site density of at least 3×1014 effective nucleation sites per cubic centimeter of foamable polymer composition; (ii) an average cell size of 300 nanometer or less; (c) a porosity percentage greater than 30%; (d) an absence of nano-sized nucleating additive; and (e) a thickness of at least one millimeter.
Abstract:
A styrene-modified polypropylene type resin particle of the present invention includes: a polypropylene type resin and a polystyrene type resin, wherein the polystyrene type resin is included at 30 parts by weight or more but less than 600 parts by weight per 100 parts by weight of the polypropylene type resin, and polystyrene type resin particles having a longitudinal diameter of 5 μm or less are dispersed in the polypropylene type resin.