Abstract:
In rotors for electric motors, it is usual to fix the commutator on the rotor shaft by means of a press fit. In the process, damage undesirably occurs to the surface of the rotor shaft. In the novel rotor, the rotor shaft (2), with the rotor core (3) fixed thereon, is electrostatically coated with an epoxy layer on portions (12) and (13) of the rotor shaft (2) and in the winding slots (6), and is then heated to the plasticizing and curing temperature of the epoxy. After that, by means of a sliding tool (19), the commutator (7), whose inner bore has a clearance fit relative to the rotor shaft (2), is slipped into its terminal position onto the rotor shaft (2), in which process the still-viscous epoxy (14) is pushed backward and is deposited radially on a connecting end face (23), forming a bead (22), and penetrates the annular gap between the inner bore and the rotor shaft. Once the epoxy layer (14) has cooled, the commutator (7) is fixed against rotation and displacement on the rotor shaft (2). The rotor is suitable for electric motors of various types.
Abstract:
A display structure is formed using patterned deposition of display materials. A substrate includes a plurality of distinct electrodes. A plurality of droplets including a material are formed and charged to a second polarity. First selected ones of the plurality of electrodes are charged to a first polarity opposite the second polarity to selectively attract the droplets including the material to the oppositely charged first selected ones of the plurality of electrodes.
Abstract:
A method of rendering a surface of a metal substrate substantially acid impervious. The method includes first placing the surface in a field of treatment, then depositing a mixture of a high-temperature resistant polymer particulate such as polyamide particulate and a curable powder adhesive on the surface, and finally subjecting the surface-coated metal substrate to a curing treatment sufficient to cure the powder adhesive and thereby adhere the polymer particulate as a film on the surface. A steel substrate coated in accord with the present methodology is particularly useful as a curing fixture upon which resin-impregnated fiber of polymer composite material is placed to thereby give molded parts made therefrom a desired shape. Production of a part is accomplished by vacuum bagging the composite material to the steel fixture and curing the so-produced part in place on the fixture in an autoclave at an elevated temperature. In this manner the acid impervious curing fixture allows production of composite parts without the danger of leaching iron from the fixture to thus assure full-utility part fabrication.
Abstract:
Workpieces are electrostatically coated with powder materials. It is possible to attain a relatively large coating thickness in a single operation by simultaneously or alternately coating with powder particles that have a different electrical charge. The process can be used in applying single-component or multi-component coating materials.
Abstract:
An apparatus and method for nonextrusion manufacturing of catheters that can be used to produce catheters having a simple or complex configuration. A polymer material in a particulate preform is applied in a layer over an outer surface of a core member. By applying the polymer material in a particulate preform, a composition of the polymer material can be varied continuously as it is being applied to provide a variable hardness over the length of the catheter. A fibrous reinforcement can be used having a constant or variable pitch and a constant or variable number of fibers and fiber types. Sensors can be easily placed in a wall of the catheter as the catheter is being fabricated, thereby allowing more sensors to be used without placing conductors in the lumen of the catheter. Deflection passages can be provided in a wall of the catheter for inserting a wire to deflect the catheter. The polymer material can be heated into molten form as it is being applied, or the core mandrel or liner can be heated to cause the polymer material to consolidate upon impact. A mandrel in the preferred embodiment is rotated about its longitudinal axis while a spray head and filament winding head traverse the length of the mandrel and apply polymer material and filament, respectively. Other arrangements can also be used, including a spray head and filament winding head that rotate about a continuous core mandrel, and a fluidized bed or other container into which a heated core mandrel is immersed. A plurality of mandrels can be placed side-by-side to form a multiple lumen tubing.
Abstract:
An ion beam deposition process for selective area deposition on a polarized substrate uses a potential applied to the substrate which allows the ionized particles to reach into selected areas for film deposition. Areas of the substrate to be left uncoated are held at a potential that repells the ionized particles.
Abstract:
A method and apparatus for providing a coating on the exterior surfaces of a plurality of elongate members, such as wires, including positioning a plurality of elongate members substantially parallel to each other, coating the exterior surfaces of each member with a coating, removing any excess coating from desired portions of each member and curing the coating to adhere the coating to each member.
Abstract:
An electrically chargeable dielectric coating powder and a triboelectric coating process for applying the powder to substrates are described. The coating powder is a mass of finely divided, heat fusible dielectric plastic material having an average particle size (Mv) of between 30 and 45 microns and a particle size distribution (all percents defined in weight percent) of: 95%-100% smaller than 88 microns, 5%-15% smaller than 15.56 microns and 0%-6% smaller than 11 microns. Preferably the coating powder has 0% larger than 88 microns and an Mv=about 30-40, preferably 35-40 microns. More preferably the particle distribution further includes 10%-15% smaller than 15.56 microns and 4%-6% smaller than 11 microns, and an Mv of between about 35 and 36 microns. Most preferably the particle distribution further includes: about 11.5% smaller than 15.56 microns and about 4.3% smaller than 11 microns, and an Mv of about 35.9. Preferably the powder is a thermosetting resin composition.
Abstract:
An electrically chargeable dielectric coating powder and a triboelectric coating process for applying the powder to wood substrates are described. The coating powder is a mass of finely divided, heat fusible dielectric plastic material having an average particle size (Mv) of between 30 and 45 microns and a particle size distribution (all percents defined in weight percent) of: 95%-100% smaller than 88 microns, 5%-15% smaller than 15.56 microns and 0%-6% smaller than 11 microns. Preferably the coating powder has 0% larger than 88 microns and an Mv=about 30-40, preferably 35-40 microns. More preferably the particle distribution further includes 10%-15% smaller than 15.56 microns and 4%-6% smaller than 11 microns, and an Mv of between about 35 and 36 microns. Most preferably the particle distribution further includes: about 11.5% smaller than 15.56 microns and about 4.3% smaller than 11 microns, and an Mv of about 35.9. Preferably the powder is a thermosetting resin composition.
Abstract:
This method and apparatus provide for uniformly coating a hot elongate member with a powder coating. The elongate member and power carry an electrostatic charge which aids in providing the uniform powder coating. This method and apparatus electrostatically charge and heat the elongated member prior to entering a powder coating booth. In the booth, we sequentially discharge the powder coating, electrostatically charge the powder coating and then coat the elongated member with the charged powder coating. In one development, this method and apparatus uniformly powder coats window lineals directly on a pultrusion line.