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公开(公告)号:US20220325093A1
公开(公告)日:2022-10-13
申请号:US17808209
申请日:2022-06-22
申请人: Carbon, Inc.
摘要: The present invention concerns methods of forming a three-dimensional object, and polymerizable liquids such as dual cure resins useful for making a three-dimensional object by sterolithography, such as by continuous liquid interface production (CLIP), wherein the three-dimensional object is flame retardant.
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公开(公告)号:US11466121B2
公开(公告)日:2022-10-11
申请号:US17753415
申请日:2020-09-16
申请人: Carbon, Inc.
发明人: Xinyu Gu , Sharon Chen , Gina Michelle Policastro , Peyton Hopson , Jackie Donners , Michael Vendely , Jason L. Harris
IPC分类号: B29C35/08 , C08F2/46 , C08F2/50 , C08G61/04 , C08G63/08 , B33Y10/00 , B33Y70/00 , B33Y40/20 , B29C64/124 , C08G63/91 , C08F290/06 , C08K11/00 , B29C64/35 , B29C71/00
摘要: Provided herein according to aspects of the present invention are resins that: (a) are suitable for use in additive manufacturing techniques such as bottom-up and top-down stereolithography, (b) produce objects that are bioresorbable, and (c) produce objects that are flexible or elastic (preferably at at least typical room temperatures of 25° C., and in some embodiments at typical human body temperatures of 37° C.). Such resins may include: (a) a bioresorbable polyester oligomer having reactive end groups; (b) non-reactive diluent; (c) optionally reactive diluent; and (d) a photoinitiator.
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公开(公告)号:US11440266B2
公开(公告)日:2022-09-13
申请号:US16204141
申请日:2018-11-29
申请人: Carbon, Inc.
发明人: Jason P. Rolland , Kai Chen , Justin Poelma , James Goodrich , Robert Pinschmidt , Joseph M. DeSimone , Lloyd M. Robeson
IPC分类号: C08G18/42 , B29C64/129 , B29C64/40 , C08K3/013 , C08K3/01 , G03F7/00 , G03F7/027 , G03F7/038 , G03F7/075 , G03F7/38 , B29C64/124 , B29C64/135 , B29C64/386 , C08G18/81 , C08G18/10 , C08G18/76 , C08F220/34 , C08F290/06 , C08G18/73 , C08G18/48 , C08G18/24 , C08G18/69 , C08G18/75 , C08F283/00 , C08G18/40 , B29C71/00 , B33Y10/00 , B33Y70/00 , B29D11/00 , B29C35/08 , C08K5/00 , C08L75/04 , B33Y80/00 , C09D135/02 , C09D175/04 , C09D175/08 , B29C64/255 , B29C64/106 , B29C64/165 , B33Y30/00 , C08J5/00 , C08L75/14 , B33Y50/02 , B29C33/00 , B29K75/00 , B29K105/04 , B29L11/00 , B29L31/10 , B29K105/00 , B29K105/16 , B29K509/00 , B29L31/00
摘要: A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable component in the three-dimensional intermediate to form the three-dimensional object.
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公开(公告)号:US11440223B2
公开(公告)日:2022-09-13
申请号:US16526071
申请日:2019-07-30
申请人: Carbon, Inc.
发明人: Matthew Panzer , John R. Tumbleston
摘要: An apparatus useful for rapidly producing at least one object having a contoured surface portion from a light-polymerizable resin is provided. The apparatus includes (a) a window containing an inhibitor of polymerization, on which window a coating of light polymerizable resin can be placed, with the inhibitor of polymerization forming a first dead zone of unpolymerizable resin in the light polymerizable resin; (b) a polymerizing light source operatively associated with the window and positioned for projecting polymerizing light through the window; (c) a controller operatively associated with said light source and configured to pattern and project said polymerizing light at a first light dosage sufficient to form the object in the resin under stationary conditions, while spatially modulating the first light dosage so that the first dead zone is spatially contoured in thickness, to produce a first contoured surface portion on each object, which first contoured surface portion is in contact with the first dead zone of unpolymerizable resin.
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公开(公告)号:US20220234296A1
公开(公告)日:2022-07-28
申请号:US17719827
申请日:2022-04-13
申请人: Carbon, Inc.
发明人: Bob E. Feller , W. Ryan Powell , Mark O. Kaufman
摘要: A method of cleaning residual resin from an additively manufactured object, includes: (a) enclosing an additively manufactured object in an inner chamber of a centrifugal separator, the additively manufactured object including a light polymerized resin with a surface coating of viscous, unpolymerized, residual resin; (b) flooding the chamber with a volatile organic solvent vapor without contacting liquid organic solvent to the object, the vapor present in an amount sufficient to reduce the viscosity of the residual resin; and (c) spinning the additively manufactured object in the chamber to centrifugally separate at least a first portion of the residual resin from the object.
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公开(公告)号:US11376792B2
公开(公告)日:2022-07-05
申请号:US16561181
申请日:2019-09-05
申请人: Carbon, Inc.
IPC分类号: B29C64/379 , B33Y30/00 , B33Y40/00 , B29C64/393 , B29C64/245 , B29C64/35 , B33Y50/02
摘要: An additive manufacturing system includes: (a) a build platform dispensing assembly carrying a plurality of build platforms; (b) at least two additive manufacturing apparatus, each apparatus configured for receiving a removable build platform on which objects can be produced; (c) a build platform buffering assembly configured for removably receiving at least one build platform on which an object has been produced; (d) a cleaning apparatus; and (e) a robot operatively associated with each cleaning apparatus, the at least two additive manufacturing apparatus, the build platform dispensing assembly, and the build platform buffering assembly.
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公开(公告)号:US20220203609A1
公开(公告)日:2022-06-30
申请号:US17655227
申请日:2022-03-17
申请人: Carbon, Inc.
发明人: Jason P. Rolland , Julia D. Cushen
IPC分类号: B29C64/129 , B29C64/124 , B29C64/135 , G03F7/00 , G03F7/16 , B33Y70/00 , C08L63/00
摘要: A method of forming a dual cure three-dimensional object by additive manufacturing may be carried out by mixing a first precursor liquid and a second precursor liquid to produce a polymerizable liquid comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component (e.g., a second reactive component) that is different from the first component (e.g., that does not contain a cationic photoinitiator, or is further solidified by a different physical mechanism, or further reacted, polymerized or chain extended by a different chemical reaction). In the foregoing: (i′) at least one reactant of the second solidifiable component is contained in the first precursor liquid, and (ii′) at least one reactant or catalyst of the second solidifiable component is contained in the second precursor liquid. Once mixed, the three-dimensional object may be formed from the resin by a dual cure additive manufacturing process.
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公开(公告)号:US20220142729A1
公开(公告)日:2022-05-12
申请号:US17518990
申请日:2021-11-04
申请人: Carbon, Inc.
摘要: An adhesion barrier is comprised of, consists of, or consists essentially of a sheet having a top surface and a bottom surface. The sheet includes either (i) interconnected links or (ii) interconnected, vertically aligned, partitions. The links form pores or the partitions form pores, with the pores extending from the top surface through the bottom surface. The sheet is comprised of, consists of, or consists essentially of a flexible or elastic polymer.
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公开(公告)号:US20220118690A1
公开(公告)日:2022-04-21
申请号:US17645540
申请日:2021-12-22
申请人: Carbon, Inc.
IPC分类号: B29C64/129 , B33Y10/00 , B33Y70/00 , B01J31/12 , C08F2/44 , C08F2/50 , C08F4/50 , C08G18/08 , C08G18/10 , C08G18/22
摘要: Provided herein is a resin product useful for the production of three-dimensional objects by additive manufacturing, and methods using the same. The resin may include a reactive blocked prepolymer comprising a prepolymer blocked with reactive blocking groups; a polyol; a photoinitiator; and at least one organometallic catalyst. A packaged product useful for the production of three-dimensional objects by additive manufacturing, the product comprising a single container having a single chamber and a resin in the chamber with all components mixed together, is also provided.
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公开(公告)号:US20220016838A1
公开(公告)日:2022-01-20
申请号:US17491966
申请日:2021-10-01
申请人: Carbon, Inc.
IPC分类号: B29C64/245 , B29C64/135 , B33Y50/02 , B33Y10/00 , B33Y30/00 , B29C64/393 , B29C64/124 , B29C64/129
摘要: A build plate assembly for a three-dimensional printer includes: a lighting panel having individually addressable pixels configured to selectively emit light and/or transmit light from illumination below the pixels to a top surface top surface of the lighting panel; a rigid, optically transparent, gas-impermeable planar screen or base having an upper surface having an uneven surface topology and a lower surface that is affixed to the top surface of the lighting panel; and a flexible, optically transparent, gas-permeable sheet having upper and lower surfaces, the upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned opposite the base, wherein the build plate is configured to permit gas flow to the build surface.
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