Abstract:
An apparatus for laminating at least two sheets of material includes a supply station at which rolls of the sheet material are rotatably supported, a laminating station in which the materials are laminated together with heat and compression and a take-up station where the laminate is accumulated on a take-up roll. The laminating station includes upper and lower sections of a pressure box between which upper and lower endless drive belts pass which entrap the laminate materials therebetween and transfer the materials through the lamination station. Heating and cooling sections of the pressure box are provided with floating heating and cooling bars and a single underlying heating plate and a single underlying cooling plate. A pneumatic inflatable seal extends around the periphery of the pressure box between the upper and lower sections thereof to establish a hermetic seal that includes an inflatable bladder positioned within a flexible low-friction strip of material which is slidably engaged with one of the drive belts. The other drive belt slides along another strip of low friction material and against which the inflatable bladder compresses the belts.
Abstract:
An apparatus and associated method for manufacturing a window covering 50 for an architectural opening. The apparatus includes a support structure handling assembly 92, an operating element handling assembly 94, and a vane handling assembly 96. The handling assemblies process the respective materials to an assembly station 100 to attach one portion of a vane 54 to the operating elements 56, and another portion of the vane 54 to the support structure 52, allowing movement of one portion of the vane 54 relative to other portion of the vane.
Abstract:
An apparatus for forming a panel of interconnected tubular vanes and cord ladders for use in a Venetian blind includes a vane-forming system where a strip of vane material is supplied, folded, and pressed into a desired configuration prior to being cut to a predetermined length. The length is determined by the width of the panel to be formed and is effected by a vane-sizing system including a template for positioning a plurality of cord ladder assemblies at predetermined locations for connection to tubular slats formed upstream from the assemblies. The tubular vane material has inert adhesive along a flap on one edge which is heated to activate the adhesive and after having been folded along a generally longitudinal centerline, the flap is folded over the corresponding upper edge of the vane and secured thereto in a sliding compressor. Within a panel-assembly system, a desired number of cord ladders are processed by spreading the cord ladders to permit the insertion of previously formed tubular vanes which are connected to the rungs of the cord ladders by pairs of adhesive application devices which place a spot of adhesive on a rung in overlying relationship with the tubular vane to secure the rung to the vane. The spots of adhesive are dried with gas dryers as the vanes are sequentially lifted after having been inserted into the cord ladders and secured thereto.
Abstract:
A retractable cellular shade is illustrated in various embodiments to consist of a support structure that could assume numerous forms including cellular material, flexible sheets of material, tapes or ribbons, or flexible monofilaments or similar cords of natural or synthetic fibers with the support structure supporting a plurality of vanes or slats in various configurations and orientations. The movement of the vanes or slats is totally dependent upon movement of the support structure. The fabric so formed can be incorporated into a covering for architectural openings with the covering including a headrail with means for gathering the fabric material within the headrail.
Abstract:
A structural panel for use in building structures or in the formation, finish or decoration thereof includes an outer sheet and a connector sheet with a plurality of collapsible or compressible dividers therebetween. The panel in a rest condition is expanded and of a desired thickness for final use but can be compressed into a relatively thin thickness or profile for shipping purposes. The panel is very lightweight but structurally strong and can be selectively bent in one transverse direction if desired. The panel can be easily cut or formed into any predetermined size or shape.
Abstract:
A structural panel for use in building structures or in the formation, finish or decoration thereof includes an outer sheet and a connector sheet with a plurality of collapsible or compressible dividers therebetween. The panel in a rest condition is expanded and of a desired thickness for final use but can be compressed into a relatively thin thickness or profile for shipping purposes. The panel is very lightweight but structurally strong and can be selectively bent in one transverse direction if desired. The panel can be easily cut or formed into any predetermined size or shape.
Abstract:
A structural panel for use in building structures or in the formation, finish or decoration thereof includes an outer sheet and a connector sheet with a plurality of collapsible or compressible dividers therebetween. The panel in a rest condition is expanded and of a desired thickness for final use but can be compressed into a relatively thin thickness or profile for shipping purposes. The panel is very lightweight but structurally strong and can be selectively bent in one transverse direction if desired. The panel can be easily cut or formed into any predetermined size or shape.
Abstract:
An apparatus and method for winding a sheet of aligned parallel yarns onto a beam is described. The beam winder utilizes a circularly arced yarn spool rack that feeds each yarn to an alignment comb through associated guide tubes. The distance between each spool of yarn and the alignment comb is substantially the same for all spools of yarn, thereby equalizing the force necessary to pull them to the comb. Next, the aligned sheet of material is preshrunk using heated rollers and wound onto a beam. Multiple speed controlled stepper motors are utilized to maintain a constant low level of tension in the sheet during the shrinking process. After shrinkage, the tension level of the yarn sheet is increased as it is wrapped onto the beam. A turntable that supports two or more beams is provided to facilitate the rapid switching of beams once one beam has become full.
Abstract:
An apparatus is disclosed for fabricating a laminate product having a pair of sheet materials spaced by a plurality of flexible parallel vanes which are secured to the sheet material so that planar movement of the sheet materials in opposite directions cause the vanes to shift between open and closed positions. The vane material is formed from a web of material by dyeing the material, drying the dyed material, applying spaced longitudinally extending lines of adhesive on opposite faces of the material, and cutting the material into a plurality of side-by-side strips with each strip having a bead of adhesive on each face and along opposite side edges. The cut material with adhesive applied thereto is taken up on a transfer roll and moved to a vane/strip handling station where the strips of material are processed and delivered to a laminating station in parallel overlapping relationship with each other. The laminating station feeds the sheets of material above and below the strips to form the laminate before passing it through the laminating station where the adhesive is first heat activated to bond the component parts of the covering product together, and subsequently cooled to cure the adhesive. The resultant product is wrapped around a take-up roller for delivery to a remote location where the product can be cut to size and operably connected to a control system to form the final covering product for an architectural opening.
Abstract:
A covering for architectural surfaces as well as a method of forming and applying the covering is described in various embodiments and arrangements wherein fabric can be utilized and folded to provide a three-dimensional appearance with hollow or padded cells and wherein folds in the material used to make the covering or reveal strips conceal otherwise distractive seams between adjacent strips of the covering material.