摘要:
A carbon-based material substrate of a cathode electrode of an acid electrolyte fuel cell is made corrosion resistant by depositing a material that is nonwettable by the electrolyte on that major surface of the substrate which carries a catalyst layer all over except for its edge regions to cover such major surface at least at one of those of its edge regions which are exposed to an oxidizing gas during the operation of the fuel cell, but advantageously also at an additional one of its edge regions that is remote from the one edge region but is also exposed to an oxidizing gas during the operation of the fuel cell. The corrosion resistance can be further improved by extending the catalyst layer of the anode electrode on all sides beyond the cathode catalyst layer.
摘要:
An electrochemical sensor comprised of wires, a sheath, and a conduit can be utilized to monitor fuel cell component electric potentials during fuel cell shut down or steady state. The electrochemical sensor contacts an electrolyte reservoir plate such that the conduit wicks electrolyte through capillary action to the wires to provide water necessary for the electrolysis reaction which occurs thereon. A voltage is applied across the wires of the electrochemical sensor until hydrogen evolution occurs at the surface of one of the wires, thereby forming a hydrogen reference electrode. The voltage of the fuel cell component is then determined with relation to the hydrogen reference electrode.
摘要:
In a fuel cell utilizing an acid electrolyte, such as H.sub.3 PO.sub.4, the electrolyte retaining matrix is made from silicon carbide. The silicon carbide has been found to be virtually inert to H.sub.3 PO.sub.4 at fuel cell operating temperatures and provides all the other necessary and desirable matrix properties. This matrix is expected to have a life of at least 40,000 hours under normal fuel cell operating conditions.
摘要翻译:在利用酸性电解质如H 3 PO 4的燃料电池中,电解质保留基质由碳化硅制成。 已经发现碳化硅在燃料电池工作温度下对H3PO4几乎是惰性的,并且提供了所有其它必需和期望的基体特性。 在正常的燃料电池工作条件下,该基质预期寿命至少为40,000小时。
摘要:
A fuel cell separator plate assembly (20) includes a separator plate layer (22) and flow field layers (24, 26). In one disclosed example, the separator plate layer (22) comprises graphite and a hydrophobic resin. The hydrophobic resin of the separator plate layer (22) serves to secure the separator plate layer to flow field layers on opposite sides of the separator plate layer. In one example, at least one of the flow field layers (24, 26) comprises graphite and a hydrophobic resin such that the flow field layer is hydrophobic and nonporous. In another example, two graphite and hydrophobic resin flow field layers are used on opposite sides of a separator plate layer. One disclosed example includes all three layers comprising graphite and a hydrophobic resin.
摘要:
A liquid electrolyte fuel cell power plant (6) includes a stack (7) of fuel cells (8) demarcated by fluid impermeable separator plates (19, 23) with additional wicking to ensure backflow of condensated electrolyte from a condensation zone (27) back through the active area of the fuel cells. Wicking material (49) is disposed in channels interspersed with reactant gas channels (20, 21); wicking material (54) is disposed in zones (53) formed within electrode substrates (16, 17); wicking material (58) is disposed on the base surface of reactant gas channels (20, 21); wicking material (62) is disposed between the ribs (50) of the separator plates (19, 23) and the adjacent surfaces of the substrates (16, 17); and wicking material (65) is formed as ribs on planar separator plates (19a, 23a), the spaces between the wicking ribs (65) comprising the reactant gas channels (20, 21).
摘要:
A method of making an electrochemical cell electrode substrate includes creating an aqueous or dry mixture of chopped carbon fibers, chopped cross-linkable resin fibers that are still fuseable after being formed into a felt, such as novolac, a temporary binder, such as polyvinyl alcohol fiber or powder, forming a non-woven felt from either an aqueous suspension of the aqueous mixture or an air suspension of the dry mixture, by a non-woven, wet-lay or dry-lay, respectively, felt forming process, a resin curing agent, such as hexamethylene tetramine may be included in the aqueous or dry mixture, or it may be coated onto the formed felt; pressing one or more layers of the formed felt for 1-5 minutes to a controlled thickness and a controlled porosity at a temperature at which the resin melts, cross-links and then cures, such as 150° C.-200° C.; and heat treating the pressed felt in a substantially inert atmosphere, first to 750° C.-1000° C. and then to 1000° C.-3000° C.
摘要:
Water transfer means (86) transfers fuel cell product water from a cathode water transport plate (34) to an anode water transport plate (23) of the same or a different fuel cell, wholly within a fuel cell stack (50), (disposed within each fuel cell of a fuel cell stack (50)). The water transfer means may be a very high permeability proton exchange membrane (21a), a water transfer band (90) such as silicon carbide particles, a porous water transfer zone (107), with or without a flow restrictor (109), internal water manifolds (112, 113) which extend through an entire fuel cell stack, or internal manifolds (112a, 112b, 112c, 112d, 113a, 113b, 113c, 113d) which extend only through groups of cells between solid plates (71). As an example, 90% product water may be removed as vapor in oxidant exhaust, 30% may be transferred through the water transfer means (86) from cathode water transport plates to anode water transport plates, of which 20% may flow from the anode to the cathode, the net result of osmosis and proton drag, and 10% may exit the anode water transport plates as liquid water.
摘要:
A fuel cell stack (50) includes fuel cells (16, 18, 19) with anode and cathode water transport plates (23, 31, 34, 37) having porosity of at least 50%, thereby to significantly increase the amount of water stored within the water transport plates when the stack is shut down, which doubles the heat of fusion as the ice in the pores melts during a startup following freeze. This extends the period of time before the water in the pores reaches a hard freeze at −20° C. from 180 hours to 280 hours. A controller (60) controls the bypass (55) of a heat exchanger (54) to cause the temperature of the stack to reach a temperature sufficient to raise the sensible heat of the stack by 20%-40% above what it is with the fuel cell power plant operating steady state, prior to being shut down, thereby increasing the hours required for the fuel cell to cool down to 0° C. in −20° C. environment from 60 hours to 90 hours, allowing easier startups when shut down for less than 90 hours.
摘要:
A fuel cell system having a stack of proton exchange membrane fuel cells is operated in sub-freezing temperatures by draining any liquid water from the fuel cell water flow passages upon or after the previous shut-down of the stack before freezing can occur, and, thereafter a) starting-up the stack by directing fuel and oxidant reactants into the cell and connecting a load to the stack; b) using heat produced by the stack to increase the operating temperature of the stack to melt ice within the stack; and, c) upon the stack operating temperature reaching at least 0° C., circulating anti-freeze through stack coolers to maintain the temperature of the stack low enough to maintain a sufficiently low water vapor pressure within the cells to prevent cell dry out for at least as long as there is insufficient liquid water to circulate through the water flow passages.
摘要:
An interdigitated enthalpy exchange device is disclosed for a fuel cell power plant that includes at least one fuel cell and a direct mass and heat transfer device secured in fluid communication with both an oxidant stream entering the fuel cell and an exhaust stream leaving the fuel cell. The direct mass and heat transfer device secures the interdigitated enthalpy exchange device in mass transfer relationship between the oxidant and exhaust streams. The device includes discontinuous oxidant entry and oxidant exit channels and discontinuous exhaust entry and exhaust exit channels, thereby providing for direct transfer of mass and heat from the exhaust stream to the oxidant stream while also restricting loss of liquid from the plant in the exhaust stream, filtering of dust entering the plant in the oxidant stream, and dampening of noise of the plant.