公开(公告)号：US11171053B2

公开(公告)日：2021-11-09

申请号：US16422559

申请日：2019-05-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Ching ,  Lin-Yu Huang ,  Huan-Chieh Su ,  Sheng-Tsung Wang ,  Zhi-Chang Lin ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L21/768 ,  H01L21/28 ,  H01L29/40 ,  H01L29/78

Abstract: A method of forming a semiconductor device includes providing a device having a gate stack including a metal gate layer. The device further includes a spacer layer disposed on a sidewall of the gate stack and a source/drain feature adjacent to the gate stack. The method further includes performing a first etch-back process to the metal gate layer to form an etched-back metal gate layer. In some embodiments, the method includes depositing a metal layer over the etched-back metal gate layer. In some cases, a semiconductor layer is formed over both the metal layer and the spacer layer to provide a T-shaped helmet layer over the gate stack and the spacer layer.

公开(公告)号：US20210273062A1

公开(公告)日：2021-09-02

申请号：US16881481

申请日：2020-05-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L21/28 ,  H01L21/8234

Abstract: A method includes providing a structure having a substrate, a gate, a gate spacer, a dielectric gate cap, a source/drain (S/D) feature, a contact etch stop layer (CESL) covering a sidewall of the gate spacer and a top surface of the S/D feature, and an inter-level dielectric (ILD) layer. The method includes etching a contact hole through the ILD layer and through a portion of the CESL, the contact hole exposing the CESL covering the sidewalls of the gate spacer and exposing a top portion of the S/D feature. The method includes forming a silicide feature on the S/D feature and selectively depositing an inhibitor on the silicide feature. The inhibitor is not deposited on surfaces of the CESL other than at a corner area where the CESL and the silicide feature meet.

公开(公告)号：US20200168555A1

公开(公告)日：2020-05-28

申请号：US16597205

申请日：2019-10-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L29/78 ,  H01L29/417 ,  H01L23/522 ,  H01L21/768 ,  H01L29/40

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US20240404876A1

公开(公告)日：2024-12-05

申请号：US18788772

申请日：2024-07-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kan-Ju Lin ,  Chien Chang ,  Chih-Shiun Chou ,  Tai Min Chang ,  Yi-Ning Tai ,  Hung-Yi Huang ,  Chih-Wei Chang ,  Ming-Hsing Tsai ,  Lin-Yu Huang

IPC: H01L21/768 ,  H01L21/311 ,  H01L23/535 ,  H01L29/66 ,  H01L29/78

Abstract: Semiconductor devices and methods of manufacturing are provided. In some embodiments the method includes depositing an etch stop layer over a first hard mask material, the first hard mask material over a gate stack, depositing an interlayer dielectric over the etch stop layer, forming a first opening through the interlayer dielectric, the etch stop layer, and the first hard mask material, the first opening exposing a conductive portion of the gate stack, and treating sidewalls of the first opening with a first dopant to form a first treated region within the interlayer dielectric, a second treated region within the etch stop layer, a third treated region within the first hard mask material, and a fourth treated region within the conductive portion, wherein after the treating the fourth treated region has a higher concentration of the first dopant than the first treated region.

公开(公告)号：US20240371957A1

公开(公告)日：2024-11-07

申请号：US18774296

申请日：2024-07-16

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/423 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/49 ,  H01L29/66

Abstract: A semiconductor device includes a first transistor structure; a second transistor structure adjacent the first transistor structure; a first interconnect structure on a front-side of the first transistor structure and the second transistor structure; and a second interconnect structure on a backside of the first transistor structure and the second transistor structure, the second interconnect structure including a first dielectric layer on the backside of the first transistor structure; a second dielectric layer on the backside of the second transistor structure; a first contact extending through the first dielectric layer and electrically coupled to a first source/drain region of the first transistor structure; and a second contact extending through the second dielectric layer and electrically coupled to a second source/drain region of the second transistor structure, the second contact having a second length less than a first length of the first contact.

公开(公告)号：US20240290852A1

公开(公告)日：2024-08-29

申请号：US18655973

申请日：2024-05-06

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L21/02 ,  H01L23/528 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78 ,  H01L29/786

CPC classification number: H01L29/41733 ,  H01L21/02236 ,  H01L21/02603 ,  H01L23/5286 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66636 ,  H01L29/66742 ,  H01L29/7848 ,  H01L29/78618 ,  H01L29/78696

Abstract: A device includes a device layer comprising a first transistor and a second transistor; a first interconnect structure on a front-side of the device layer; and a second interconnect structure on a backside of the device layer. The second interconnect structure comprising a first dielectric layer on the backside of the device layer, wherein a semiconductor material is disposed between the first dielectric layer and a first source/drain region of the first transistor; a contact extending through the first dielectric layer to a second source/drain region of the second transistor; and a first conductive line electrically connected to the second source/drain region of the second transistor through the contact.

公开(公告)号：US12057398B2

公开(公告)日：2024-08-06

申请号：US17871272

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L21/768 ,  H01L23/522 ,  H01L29/40 ,  H01L29/417 ,  H01L29/78

CPC classification number: H01L23/53295 ,  H01L21/7682 ,  H01L23/5226 ,  H01L29/401 ,  H01L29/41791 ,  H01L29/785

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US20240204045A1

公开(公告)日：2024-06-20

申请号：US18593505

申请日：2024-03-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/06 ,  H01L23/48 ,  H01L23/532 ,  H01L29/08 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0649 ,  H01L23/481 ,  H01L23/53295 ,  H01L29/0847 ,  H01L29/66507 ,  H01L29/7848

Abstract: A semiconductor structure includes one or more channel layers; a gate structure engaging the one or more channel layers; a first source/drain feature connected to a first side of the one or more channel layers and adjacent to the gate structure; a first dielectric cap disposed over the first source/drain feature, wherein a bottom surface of the first dielectric cap is below a top surface of the gate structure; a first via disposed under and electrically connected to the first source/drain feature; and a power rail disposed under and electrically connected to the first via.

公开(公告)号：US11984350B2

公开(公告)日：2024-05-14

申请号：US18066071

申请日：2022-12-14

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L21/768 ,  H01L21/02 ,  H01L23/532 ,  H01L23/535 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L21/7682 ,  H01L21/0259 ,  H01L21/76805 ,  H01L21/76843 ,  H01L21/76895 ,  H01L23/5329 ,  H01L23/535 ,  H01L29/0665 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/66742 ,  H01L29/78618 ,  H01L29/78696

Abstract: A method includes forming a transistor over a substrate; forming a front-side interconnection structure over the transistor; after forming the front-side interconnection structure, removing the substrate; after removing the substrate, forming a backside via to be electrically connected to the transistor; depositing a dielectric layer to cover the backside via; forming an opening in the dielectric layer to expose the backside via; forming a spacer structure on a sidewall of the opening; after forming a spacer structure, forming a conductive feature in the opening to be electrically connected to the backside via; and after forming the conductive feature, forming an air gap in the spacer structure.

公开(公告)号：US11923408B2

公开(公告)日：2024-03-05

申请号：US17877109

申请日：2022-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/06 ,  H01L21/768 ,  H01L21/8234 ,  H01L21/8238 ,  H01L23/48 ,  H01L23/528 ,  H01L23/532 ,  H01L27/088 ,  H01L27/092 ,  H01L29/08 ,  H01L29/423 ,  H01L29/45 ,  H01L29/66 ,  H01L29/78 ,  H01L29/786

CPC classification number: H01L29/0649 ,  H01L29/0847 ,  H01L29/66507 ,  H01L29/7848

Abstract: A semiconductor structure includes one or more channel layers; a gate structure engaging the one or more channel layers; a first source/drain feature connected to a first side of the one or more channel layers and adjacent to the gate structure; a first dielectric cap disposed over the first source/drain feature, wherein a bottom surface of the first dielectric cap is below a top surface of the gate structure; a first via disposed under and electrically connected to the first source/drain feature; and a power rail disposed under and electrically connected to the first via.