公开(公告)号：US20120235245A1

公开(公告)日：2012-09-20

申请号：US13422148

申请日：2012-03-16

Applicant: Rohit Pal ,  Stephan-Detlef Kronholz

Inventor： Rohit Pal ,  Stephan-Detlef Kronholz

IPC: H01L27/088 ,  H01L21/762 ,  H01L21/336

CPC classification number: H01L21/823481 ,  H01L21/76232 ,  H01L21/823878

Abstract: When forming sophisticated semiconductor devices on the basis of high-k metal gate electrode structures, which are to be provided in an early manufacturing stage, the encapsulation of the sensitive gate materials may be improved by reducing the depth of or eliminating recessed areas that are obtained after forming sophisticated trench isolation regions. To this end, after completing the STI module, an additional fill material may be provided so as to obtain the desired surface topography and also preserve superior material characteristics of the trench isolation regions.

Abstract translation: 当在早期制造阶段提供的高k金属栅极电极结构的基础上形成复杂的半导体器件时，可以通过减少获得的凹陷区域的深度或消除凹陷区域来改善敏感栅极材料的封装 形成复杂的沟槽隔离区。 为此，在完成STI模块之后，可以提供另外的填充材料以获得所需的表面形貌并且还保持沟槽隔离区域的优良的材料特性。

公开(公告)号：US08222673B2

公开(公告)日：2012-07-17

申请号：US12795683

申请日：2010-06-08

Applicant: Brian J. Greene ,  William K. Henson ,  Judson R. Holt ,  Michael D. Steigerwalt ,  Kuldeep Amarnath ,  Rohit Pal ,  Johan W. Weijtmans

Inventor： Brian J. Greene ,  William K. Henson ,  Judson R. Holt ,  Michael D. Steigerwalt ,  Kuldeep Amarnath ,  Rohit Pal ,  Johan W. Weijtmans

IPC: H01L21/02

CPC classification number: H01L29/66636 ,  H01L21/3247 ,  H01L29/665 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/7848

Abstract: A low energy surface is formed by a high temperature anneal of the surfaces of trenches on each side of a gate stack. The material of the semiconductor layer reflows during the high temperature anneal such that the low energy surface is a crystallographic surface that is at a non-orthogonal angle with the surface normal of the semiconductor layer. A lattice mismatched semiconductor material is selectively grown on the semiconductor layer to fill the trenches, thereby forming embedded lattice mismatched semiconductor material portions in source and drain regions of a transistor. The embedded lattice mismatched semiconductor material portions can be in-situ doped without increasing punch-through. Alternately, a combination of intrinsic selective epitaxy and ion implantation can be employed to form deep source and drain regions.

Abstract translation: 低能量表面通过栅极堆叠的每一侧的沟槽表面的高温退火形成。 半导体层的材料在高温退火期间回流，使得低能表面是与半导体层的表面法线成非正交角的结晶表面。 在半导体层上选择性地生长晶格失配的半导体材料以填充沟槽，从而在晶体管的源极和漏极区域中形成嵌入的晶格失配的半导体材料部分。 嵌入的晶格不匹配的半导体材料部分可以原位掺杂而不增加穿通。 或者，可以采用固有选择性外延和离子注入的组合来形成深的源极和漏极区域。

公开(公告)号：US08124515B2

公开(公告)日：2012-02-28

申请号：US12469418

申请日：2009-05-20

Applicant: Man Fai Ng ,  Rohit Pal

Inventor： Man Fai Ng ,  Rohit Pal

IPC: H01L21/28 ,  H01L21/321 ,  H01L21/3213 ,  H01L21/3215

CPC classification number: H01L29/4966 ,  H01L21/28088 ,  H01L21/32155 ,  H01L21/322 ,  H01L29/7833

Abstract: Improved semiconductor devices comprising metal gate electrodes are formed with reduced performance variability by reducing the initial high dopant concentration at the top portion of the silicon layer overlying the metal layer. Embodiments include reducing the dopant concentration in the upper portion of the silicon layer, by implanting a counter-dopant into the upper portion of the silicon layer, removing the high dopant concentration portion and replacing it with undoped or lightly doped silicon, and applying a gettering agent to the upper surface of the silicon layer to form a thin layer with the gettered dopant, which layer can be removed or retained.

Abstract translation: 通过降低覆盖在金属层上的硅层顶部的初始高掺杂剂浓度，形成包括金属栅电极的改进的半导体器件，具有降低的性能可变性。 实施例包括通过将反掺杂剂注入硅层的上部来去除高掺杂剂浓度部分并用未掺杂的或轻掺杂的硅代替它来减少硅层上部的掺杂剂浓度，并施加吸气 剂到硅层的上表面以形成具有吸收的掺杂剂的薄层，该层可以被去除或保留。

公开(公告)号：US08076209B2

公开(公告)日：2011-12-13

申请号：US12771948

申请日：2010-04-30

Applicant: Frank Bin Yang ,  Rohit Pal ,  Michael J. Hargrove

Inventor： Frank Bin Yang ,  Rohit Pal ,  Michael J. Hargrove

IPC: H01L21/336

CPC classification number: H01L29/7847 ,  H01L29/66636

Abstract: Methods for forming a semiconductor device comprising a silicon-comprising substrate are provided. One exemplary method comprises depositing a polysilicon layer overlying the silicon-comprising substrate, amorphizing the polysilicon layer, etching the amorphized polysilicon layer to form a gate electrode, etching recesses into the substrate using the gate electrode as an etch mask, depositing a stress-inducing layer overlying the gate electrode, annealing the silicon-comprising substrate to recrystallize the gate electrode, removing the stress-inducing layer, and epitaxially growing impurity-doped, silicon-comprising regions in the recesses.

Abstract translation: 提供了用于形成包括含硅衬底的半导体器件的方法。 一种示例性方法包括沉积覆盖含硅衬底的多晶硅层，使多晶硅层非晶化，蚀刻非晶化多晶硅层以形成栅电极，使用栅电极作为蚀刻掩模将凹陷蚀刻到衬底中，沉积应力诱导 覆盖栅极电极，退火含硅衬底以使栅电极重结晶，去除应力诱导层，以及在凹槽中外延生长杂质掺杂的含硅区域。

公开(公告)号：US08026539B2

公开(公告)日：2011-09-27

申请号：US12388094

申请日：2009-02-18

Applicant: Michael Hargrove ,  Frank Bin Yang ,  Rohit Pal

Inventor： Michael Hargrove ,  Frank Bin Yang ,  Rohit Pal

IPC: H01L29/76

CPC classification number: H01L21/28088 ,  H01L21/28079 ,  H01L21/823842 ,  H01L21/82385 ,  H01L29/1054 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/513 ,  H01L29/517

Abstract: Methods are provided for forming a semiconductor device comprising a semiconductor substrate. In accordance with an exemplary embodiment, a method comprises the steps of forming a high-k dielectric layer overlying the semiconductor substrate, forming a metal-comprising gate layer overlying the high-k dielectric layer, forming a doped silicon-comprising capping layer overlying the metal-comprising gate layer, and depositing a silicon-comprising gate layer overlying the doped silicon-comprising capping layer.

Abstract translation: 提供了用于形成包括半导体衬底的半导体器件的方法。 根据示例性实施例，一种方法包括以下步骤：形成覆盖在半导体衬底上的高k电介质层，形成覆盖在高k电介质层上的包含金属的栅极层，形成掺杂的含硅覆盖层 含金属的栅极层，以及沉积覆盖掺杂的含硅覆盖层的含硅栅极层。

公开(公告)号：US20110086495A1

公开(公告)日：2011-04-14

申请号：US12577628

申请日：2009-10-12

Applicant: Rohit PAL ,  Janice MONZET

Inventor： Rohit PAL ,  Janice MONZET

IPC: H01L21/20 ,  H01L21/306 ,  H01L21/3205

CPC classification number: H01L21/823807 ,  H01L21/31111 ,  H01L21/823878

Abstract: Methods for fabricating semiconductor devices are provided. The methods include providing a semiconductor substrate having pFET and nFET regions, each having active areas and shallow trench isolation. A hardmask layer is formed overlying the semiconductor substrate. A photoresist layer is provided over the hardmask layer. The phoresist layer is patterned. An exposed portion of the hardmask layer is removed from one of the pFET region and nFET region with the patterned photoresist acting as an etch mask to define a masked region and an unmasked region. An epitaxial silicon layer is formed on the active area in the unmasked region. A protective oxide layer is formed overlying the epitaxial silicon layer. The hardmask layer is removed from the masked region with the protective oxide layer protecting the epitaxial silicon layer during such removal step. The protective oxide layer is removed from the epitaxial silicon layer.

Abstract translation: 提供制造半导体器件的方法。 所述方法包括提供具有pFET和nFET区域的半导体衬底，每个具有有源区和浅沟槽隔离。 形成覆盖半导体衬底的硬掩模层。 在硬掩模层上提供光致抗蚀剂层。 光刻胶层被图案化。 硬掩模层的暴露部分从pFET区域和nFET区域中的一个去除，图案化的光致抗蚀剂用作蚀刻掩模以限定掩蔽区域和未掩模区域。 在未掩模区域的有源区域上形成外延硅层。 形成覆盖在外延硅层上的保护性氧化物层。 在这种去除步骤期间，保护氧化层保护外延硅层，从屏蔽区域去除硬掩模层。 从外延硅层去除保护氧化物层。

公开(公告)号：US20100295103A1

公开(公告)日：2010-11-25

申请号：US12469418

申请日：2009-05-20

Applicant: Man Fai Ng ,  Rohit Pal

Inventor： Man Fai Ng ,  Rohit Pal

IPC: H01L29/78 ,  H01L21/336

CPC classification number: H01L29/4966 ,  H01L21/28088 ,  H01L21/32155 ,  H01L21/322 ,  H01L29/7833

Abstract: Improved semiconductor devices comprising metal gate electrodes are formed with reduced performance variability by reducing the initial high dopant concentration at the top portion of the silicon layer overlying the metal layer. Embodiments include reducing the dopant concentration in the upper portion of the silicon layer, by implanting a counter-dopant into the upper portion of the silicon layer, removing the high dopant concentration portion and replacing it with undoped or lightly doped silicon, and applying a gettering agent to the upper surface of the silicon layer to form a thin layer with the gettered dopant, which layer can be removed or retained.

Abstract translation: 通过降低覆盖在金属层上的硅层顶部的初始高掺杂剂浓度，形成包括金属栅电极的改进的半导体器件，具有降低的性能可变性。 实施例包括通过将反掺杂剂注入硅层的上部来去除高掺杂剂浓度部分并用未掺杂的或轻掺杂的硅代替它来减少硅层上部的掺杂剂浓度，并施加吸气 剂到硅层的上表面以形成具有吸收的掺杂剂的薄层，该层可以被去除或保留。

公开(公告)号：US20100289089A1

公开(公告)日：2010-11-18

申请号：US12775555

申请日：2010-05-07

Applicant: Richard Carter ,  Martin Trentzsch ,  Sven Beyer ,  Rohit Pal

Inventor： Richard Carter ,  Martin Trentzsch ,  Sven Beyer ,  Rohit Pal

IPC: H01L27/088 ,  H01L21/28 ,  H01L21/20 ,  H01L21/336

CPC classification number: H01L21/823462 ,  H01L21/28176 ,  H01L21/28194 ,  H01L29/513 ,  H01L29/517

Abstract: Sophisticated gate electrode structures may be formed by providing a cap layer including a desired species that may diffuse into the gate dielectric material prior to performing a treatment for stabilizing the sensitive gate dielectric material. In this manner, complex high-k metal gate electrode structures may be formed on the basis of reduced temperatures and doses for a threshold adjusting species compared to conventional strategies.

Abstract translation: 复杂的栅极电极结构可以通过在进行用于稳定敏感栅极介电材料的处理之前提供包括可能扩散到栅极电介质材料中的所需物质的覆盖层来形成。 以这种方式，与常规策略相比，可以基于用于阈值调节物质的降低的温度和剂量来形成复杂的高k金属栅电极结构。

公开(公告)号：US20100210084A1

公开(公告)日：2010-08-19

申请号：US12771948

申请日：2010-04-30

Applicant: Frank Bin YANG ,  Rohit PAL ,  Michael J. HARGROVE

Inventor： Frank Bin YANG ,  Rohit PAL ,  Michael J. HARGROVE

IPC: H01L21/336 ,  H01L21/20

CPC classification number: H01L29/7847 ,  H01L29/66636

Abstract: Methods for forming a semiconductor device comprising a silicon-comprising substrate are provided. One exemplary method comprises depositing a polysilicon layer overlying the silicon-comprising substrate, amorphizing the polysilicon layer, etching the amorphized polysilicon layer to form a gate electrode, etching recesses into the substrate using the gate electrode as an etch mask, depositing a stress-inducing layer overlying the gate electrode, annealing the silicon-comprising substrate to recrystallize the gate electrode, removing the stress-inducing layer, and epitaxially growing impurity-doped, silicon-comprising regions in the recesses.

Abstract translation: 提供了用于形成包括含硅衬底的半导体器件的方法。 一种示例性方法包括沉积覆盖含硅衬底的多晶硅层，使多晶硅层非晶化，蚀刻非晶化多晶硅层以形成栅电极，使用栅电极作为蚀刻掩模将凹陷蚀刻到衬底中，沉积应力诱导 覆盖栅极电极，退火含硅衬底以使栅电极重结晶，去除应力诱导层，以及在凹槽中外延生长杂质掺杂的含硅区域。

公开(公告)号：US20100207176A1

公开(公告)日：2010-08-19

申请号：US12388094

申请日：2009-02-18

Applicant: Michael Hargrove ,  Frank Bin Yang ,  Rohit Pal

Inventor： Michael Hargrove ,  Frank Bin Yang ,  Rohit Pal

IPC: H01L29/78 ,  H01L21/4763

CPC classification number: H01L21/28088 ,  H01L21/28079 ,  H01L21/823842 ,  H01L21/82385 ,  H01L29/1054 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/513 ,  H01L29/517

Abstract: Methods are provided for forming a semiconductor device comprising a semiconductor substrate. In accordance with an exemplary embodiment, a method comprises the steps of forming a high-k dielectric layer overlying the semiconductor substrate, forming a metal-comprising gate layer overlying the high-k dielectric layer, forming a doped silicon-comprising capping layer overlying the metal-comprising gate layer, and depositing a silicon-comprising gate layer overlying the doped silicon-comprising capping layer.

Abstract translation: 提供了用于形成包括半导体衬底的半导体器件的方法。 根据示例性实施例，一种方法包括以下步骤：形成覆盖在半导体衬底上的高k电介质层，形成覆盖在高k电介质层上的包含金属的栅极层，形成掺杂的含硅覆盖层 含金属的栅极层，以及沉积覆盖掺杂的含硅覆盖层的含硅栅极层。