Abstract:
An improved gas diffusion electrode composed of a perovskite-type oxide dispersed in a mixture of carbon black and a hydrophobic binder polymer. An improved catalyst for use in the electrochemical reduction of oxygen comprising a perovskite-type compound having alpha and beta sites, and having a greater molar ratio of cations at the beta site. A particularly good reduction catalyst is a neodymium calcium manganite. An improved method of dispersing the catalysts with carbon in a reaction layer of the electrode improves performance of the electrode and the oxygen reduction process. This is provided by adding carbon black to an aqueous solution of metal salts before it is heated to a gel and then to a char and then calcined. Optionally, a quantity of the desired oxide catalyst can be premixed with a portion the carbon before adding the carbon to an aqueous solution of the metal salts to be heated. The amount of premixed metal oxide is chosen in conjunction with the amount of metal salts to provide the desired molar ratio after heating and calcining of the aqueous solution.
Abstract:
A process is provided for synthesizing synthesis gas from carbon dioxide obtained from atmospheric air or other available carbon dioxide source and water using a sodium-conducting electrochemical cell. Synthesis gas is also produced by the coelectrolysis of carbon dioxide and steam in a solid oxide fuel cell or solid oxide electrolytic cell. The synthesis gas produced may then be further processed and eventually converted into a liquid fuel suitable for transportation or other applications.
Abstract:
Electrochemical apparatus and processes for the point-of-use production of cleansing, sanitizing, and antimicrobial agents, such as sodium hypochlorite (NaOCl) or hypochlorous acid (HOCl). The processes may be used to produce NaOCl from seawater, low purity un-softened or NaCl-based salt solutions. HOCl may be produced from HCl solutions and water. NaOCl is produced using a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. HOCl is produced using an anion conductive membrane in an electrolytic cell. The cleansing, sanitizing, and antimicrobial agent may be generated on demand and used in household, industrial, and water treatment applications.
Abstract:
Alkali alcoholates, also called alkali alkoxides, are produced from alkali metal salt solutions and alcohol using a three-compartment electrolytic cell. The electrolytic cell includes an anolyte compartment configured with an anode, a buffer compartment, and a catholyte compartment configured with a cathode. An alkali ion conducting solid electrolyte configured to selectively transport alkali ions is positioned between the anolyte compartment and the buffer compartment. An alkali ion permeable separator is positioned between the buffer compartment and the catholyte compartment. The catholyte solution may include an alkali alcoholate and alcohol. The anolyte solution may include at least one alkali salt. The buffer compartment solution may include a soluble alkali salt and an alkali alcoholate in alcohol.
Abstract:
A method is provided for synthesizing synthesis gas from carbon dioxide obtained from atmospheric air or other available carbon dioxide source and water using a sodium-conducting electrochemical cell. Synthesis gas is also produced by the coelectrolysis of carbon dioxide and steam in a solid oxide fuel cell or solid oxide electrolytic cell. The synthesis gas produced may then be further processed and eventually converted into a liquid fuel suitable for transportation or other applications.
Abstract:
Disclosed are electrolytic cells for making solutions of metal alcoholates in their corresponding alcohols using an electrolytic process. In one embodiment, sodium methylate in methanol is made from methanol and sodium hydroxide solution. The sodium hydroxide solution is placed in the anolyte compartment and the methanol is placed in the catholyte compartment, and the two compartments are separated by a ceramic membrane that selectively transports sodium under the influence of current. In preferred embodiments, the process is cost-effective and not environmentally harmful.
Abstract:
Disclosed are processes of making solutions of metal alcoholates in their corresponding alcohols using an electrolytic process. In a preferred embodiment, sodium methylate in methanol is made from methanol and sodium hydroxide solution. The sodium hydroxide solution is placed in the anolyte compartment and the methanol is placed in the catholyte compartment, and the two compartments are separated by a ceramic membrane that selectively transports sodium under the influence of current. In preferred embodiments, the process is cost-effective and not environmentally harmful.
Abstract:
Methods and apparatus for separating alkali metal ions from alkali salts of glycerine to thereby form clean glycerine. These methods are enabled by the use of alkali ion conductive membranes in electrolytic cells that are chemically stable in low pH conditions. The alkali ion conductive membrane preferably includes a chemically stable ionic-selective polymer membrane. A layered composite of a chemically stable ionic-selective polymer and a cation-conductive ceramic membrane is disclosed.
Abstract:
An article and method to provide protection in various environments. The article may include a metal substrate having a first coefficient of thermal expansion, a magnesium oxide-based layer having a second coefficient of thermal expansion, and a bond layer disposed between the metal substrate and the magnesium oxide-based layer. The bond layer may include a third coefficient of thermal expansion substantially intermediate the first and second coefficients of thermal expansion to facilitate thermal compatibility between the metal substrate and the magnesium oxide-based layer. Further, the magnesium oxide-based layer may be substantially non-porous, thereby providing a hermetic seal limiting gases, particulates, steam and fluid access to the metal substrate.
Abstract:
An apparatus and method to improve protection of a pre-coated substrate in various environments. The apparatus may include a pre-coated substrate having a substantially porous vapor-deposited coating and one or more non-porous ceramic oxide-based layers applied to the pre-coated substrate by a non-vapor deposition technique. The coefficient of thermal expansion corresponding to the non-porous ceramic oxide-based layer may substantially match the thermal expansion coefficient of the vapor-deposited coating to facilitate thermal compatibility between the two. Further, the non-porous ceramic oxide-based layer may infiltrate pores of the substantially porous vapor-deposited coating to provide a well-bonded hermetic seal that limits fluid access to the pre-coated substrate through the substantially porous vapor-deposited coating.