公开(公告)号：US20220149369A1

公开(公告)日：2022-05-12

申请号：US17584740

申请日：2022-01-26

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/525 ,  H01M10/0562 ,  H01M4/1391 ,  C01G51/00 ,  H01M4/131 ,  H01M10/0525

Abstract: An energy device has an electrode including lithium cobaltite (LCO) grains, where the LCO grains are sintered to one another forming a self-supporting sheet with porous passages. The porous passages wind and branch through the sheet. The energy device further includes a solid electrolyte comprising lithium phosphosulfide (LPS) overlaying a major surface of the sheet and extending into the porous passages. The sheet serves as mechanical support for the solid electrolyte, allowing for high temperature joining of the LPS to the LCO without binder in the LPS.

公开(公告)号：US11271201B2

公开(公告)日：2022-03-08

申请号：US16521020

申请日：2019-07-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/525 ,  H01M10/0562 ,  H01M4/1391 ,  C01G51/00 ,  H01M4/131 ,  H01M10/0525

Abstract: An energy device has an electrode including lithium cobaltite (LCO) grains, where the LCO grains are sintered to one another forming a self-supporting sheet with porous passages. The porous passages wind and branch through the sheet. The energy device further includes a solid electrolyte comprising lithium phosphosulfide (LPS) overlaying a major surface of the sheet and extending into the porous passages. The sheet serves as mechanical support for the solid electrolyte, allowing for high temperature joining of the LPS to the LCO without binder in the LPS.

公开(公告)号：US20210323872A1

公开(公告)日：2021-10-21

申请号：US17271988

申请日：2019-08-29

Applicant: CORNING INCORPORATED

Inventor： Huthavahana Kuchibhotla Sarma ,  Cameron Wayne Tanner

IPC: C04B35/195 ,  C04B38/06 ,  C04B38/00

Abstract: A ceramic body exhibiting % P≥50%, df≤0.36, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %, and up to 10 wt % of a crystalline pseudobrookite structured phase, such as armalcolite. The ceramic body contains, as expressed on an oxide basis, either: 1% wt % to 11% wt % titania and 89% wt % to 99% wt % MgO, Al2O3, and SiO2 that have relative weight ratios of MgO:Al2O3:SiO2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 13.9:30.7:55.4, and 16.9:30.7:52.4, or 2.5% to 11% titania and 89% wt % to 97.5% wt % MgO, Al2O3, and SiO2 that have relative weight ratios of MgO:Al2O3:SiO2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 12.0:35.7:52.3, and 15.0:35.7:49.3. Batch composition mixtures and methods of manufacturing ceramic bodies using the batch compositions are provided, as are other aspects.

公开(公告)号：US20210020932A1

公开(公告)日：2021-01-21

申请号：US16521020

申请日：2019-07-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/525 ,  H01M10/0562 ,  H01M10/0525 ,  C01G51/00 ,  H01M4/131 ,  H01M4/1391

Abstract: An energy device has an electrode including lithium cobaltite (LCO) grains, where the LCO grains are sintered to one another forming a self-supporting sheet with porous passages. The porous passages wind and branch through the sheet. The energy device further includes a solid electrolyte comprising lithium phosphosulfide (LPS) overlaying a major surface of the sheet and extending into the porous passages. The sheet serves as mechanical support for the solid electrolyte, allowing for high temperature joining of the LPS to the LCO without binder in the LPS.

公开(公告)号：US09999879B2

公开(公告)日：2018-06-19

申请号：US13906133

申请日：2013-05-30

Applicant: CORNING INCORPORATED

Inventor： Christian Bischof ,  Cameron Wayne Tanner ,  Patrick David Tepesch ,  Elizabeth Marie Vileno

IPC: B01J35/10 ,  B01D53/94 ,  C04B35/195 ,  C04B35/478 ,  C04B38/00 ,  B01J29/76 ,  B01J35/00

CPC classification number: B01J35/10 ,  B01D53/9418 ,  B01D2255/20761 ,  B01D2255/50 ,  B01J29/763 ,  B01J35/002 ,  B01J35/1042 ,  C04B35/195 ,  C04B35/478 ,  C04B38/0006 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B2235/3201 ,  C04B2235/3206 ,  C04B2235/3208 ,  C04B2235/3213 ,  C04B2235/3215 ,  C04B2235/3217 ,  C04B2235/3225 ,  C04B2235/3227 ,  C04B2235/3229 ,  C04B2235/3232 ,  C04B2235/3239 ,  C04B2235/3241 ,  C04B2235/3244 ,  C04B2235/3262 ,  C04B2235/3272 ,  C04B2235/3275 ,  C04B2235/3279 ,  C04B2235/3284 ,  C04B2235/42 ,  C04B2235/725 ,  C04B2235/727 ,  C04B2235/9607 ,  C04B38/0054 ,  C04B38/0074

Abstract: Disclosed herein are formed ceramic substrates comprising an oxide ceramic material, wherein the formed ceramic substrate comprises a low elemental alkali metal content, such as less than about 1000 ppm. Also disclosed are composite bodies comprising at least one catalyst and a formed ceramic substrate comprising an oxide ceramic material, wherein the composite body has a low elemental alkali metal content, such as less than about 1000 ppm, and methods for preparing the same.

公开(公告)号：US12202737B2

公开(公告)日：2025-01-21

申请号：US17974646

申请日：2022-10-27

Applicant: CORNING INCORPORATED

Inventor： Aaron David DeGeorge ,  Barbara Anna Oyer ,  Soumyadyuti Samai ,  Zhen Song ,  Cameron Wayne Tanner ,  Patrick David Tepesch

IPC: H01M10/0562 ,  C01G25/00

Abstract: The disclosure relates to porous garnet ribbons and methods of making such porous garnet ribbons.

公开(公告)号：US12183881B2

公开(公告)日：2024-12-31

申请号：US18660557

申请日：2024-05-10

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  B28B1/30 ,  C04B35/622 ,  G02B6/122 ,  H01M4/02 ,  H01M4/04 ,  H01M4/131 ,  H01M4/136 ,  H01M4/1391 ,  H01M4/1397 ,  H01M4/505 ,  H01M4/525 ,  H01M4/58 ,  H01M10/052 ,  H01M10/0525

Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.

公开(公告)号：US11976012B2

公开(公告)日：2024-05-07

申请号：US17294121

申请日：2019-11-06

Applicant: CORNING INCORPORATED

Inventor： Huthavahana Sarma Kuchibhotla ,  Cameron Wayne Tanner

IPC: B01D46/00 ,  B01D46/24 ,  C04B35/195 ,  C04B38/00 ,  F01N3/28

CPC classification number: C04B38/0006 ,  B01D46/2429 ,  B01D46/24491 ,  B01D46/24492 ,  B01D46/24494 ,  B01D46/2484 ,  B01D46/249 ,  B01D46/2498 ,  C04B35/195 ,  C04B38/0054 ,  B01D2279/30 ,  C04B2235/3481 ,  C04B2235/447 ,  C04B2235/9607 ,  F01N3/2825 ,  F01N2330/06

Abstract: A cordierite-containing ceramic body with % P≥50%, df≤0.50, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %. The porous ceramic body contains, as expressed on a relative oxide weight percent basis in terms of MgO, Al2O3, and SiO2 that is within a field defined by (15.4, 34.1, and 50.5), (12.2, 34.1, and 53.7), (13.3, 31.2, and 55.5), and (16.6, 31.1, and 52.3). Batch composition mixtures and methods of manufacturing a porous ceramic body using the batch compositions are provided, as are other aspects.

公开(公告)号：US20240116819A1

公开(公告)日：2024-04-11

申请号：US18390651

申请日：2023-12-20

Applicant: CORNING INCORPORATED

Inventor： Huthavahana Kuchibhotla Sarma ,  Cameron Wayne Tanner

IPC: C04B35/195 ,  C04B38/00 ,  C04B38/06

CPC classification number: C04B35/195 ,  C04B38/0012 ,  C04B38/068 ,  C04B2235/3232 ,  C04B2235/3481 ,  C04B2235/9607

Abstract: A ceramic body exhibiting % P≥50%, df≤0.36, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %, and up to 10 wt % of a crystalline pseudobrookite structured phase, such as armalcolite. The ceramic body contains, as expressed on an oxide basis, either: 1% wt % to 11% wt % titania and 89% wt % to 99% wt % MgO, Al2O3, and SiO2 that have relative weight ratios of MgO:Al2O3:SiO2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 13.9:30.7:55.4, and 16.9:30.7:52.4, or 2.5% to 11% titania and 89% wt % to 97.5% wt % MgO, Al2O3, and SiO2 that have relative weight ratios of MgO:Al2O3:SiO2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 12.0:35.7:52.3, and 15.0:35.7:49.3. Batch composition mixtures and methods of manufacturing ceramic bodies using the batch compositions are provided, as are other aspects.

公开(公告)号：US11952285B2

公开(公告)日：2024-04-09

申请号：US18225758

申请日：2023-07-25

Applicant: CORNING INCORPORATED

Inventor： Micheal Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B35/64 ,  C01F7/441 ,  C01G25/02 ,  C03B19/06 ,  C03B29/12 ,  C03B35/24 ,  C03C8/02 ,  C04B35/111 ,  C04B35/486 ,  C04B35/622 ,  C04B35/632 ,  C04B35/638

CPC classification number: C01F7/441 ,  C01G25/02 ,  C03B19/06 ,  C03B29/12 ,  C03B35/246 ,  C03C8/02 ,  C04B35/111 ,  C04B35/486 ,  C04B35/62218 ,  C04B35/632 ,  C04B35/638 ,  C04B35/64 ,  C03C2205/00 ,  C04B2235/3217 ,  C04B2235/3244 ,  C04B2235/6025 ,  C04B2235/656 ,  C04B2235/6586 ,  C04B2235/95 ,  C04B2235/9653

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.