摘要:
A method of cleaning a wafer, adapted for a patterned gate structure. The gate structures comprise a gate dielectric layer, a nitrogen-containing barrier layer and a silicon-containing gate layer sequentially stacked over the substrate. The method includes cleaning the substrate with phosphoric acid solution and hydrofluoric acid solution so that silicon nitride residues formed in a reaction between the nitrogen-containing barrier layer and the silicon-containing gate layer can be removed and the amount of pollutants and particles can be reduced. Ultimately, the yield of the process as well as the quality and reliability of the device are improved.
摘要:
An etching process compatible with DUV lithography is described. A mask layer is previously formed over a material layer to be etched through a DUV lithography process of 193 nm or 157 nm. Then, plasma etching is performed to pattern the material layer using the mask layer as an etching mask, wherein the etching gas causes a protective layer to form on the surface of the mask layer. The etching gas of the plasma etching includes at least a halogen-containing gas and Xe, wherein the halogen can be F, Cl, Br or a combination thereof.
摘要:
First of all, a breakthrough process is performed for removing the polymer and oxidized residues remained on top surface of the hard-mask layers, wherein the breakthrough process utilizes a CFx-based mixed-gas, such as Ar/O2/CF4, to slightly flush out the top surface of the hard-mask layers so as to strip the polymer and oxidized residues remained thereon. Afterward, an etching process is performed to etch through the hard-mask layers until a predetermined thickness of the dielectric layer. Finally, another etching process is performed to etch through the hard-mask layer and the dielectric layer and form the damascene structure in the dielectric layer, wherein this etching process utilizes the mixed gas having chlorine, such as O2/Cl2.
摘要:
A method is provided for cleaning a dual damascene structure. A first metal layer, a cap layer, and a dielectric layer are formed on a substrate in sequence. Then a dual damascene opening is formed in the dielectric layer and the cap layer exposing the first metal layer. Next, a post-etching cleaning step is carried out to clean the dual damascene opening using a fluorine-based solvent. Then, an argon gas plasma is sputtered to clean the dual damascene opening before a second metal layer fills in the dual damascene opening.
摘要:
A method of cleaning a dual damascene structure. A first metal layer, a cap layer, and a dielectric layer are formed on a substrate in sequence. Then a dual damascene opening is formed in the dielectric layer and the cap layer, exposing the first metal layer. Then, a post-etching cleaning step is carried out to clean the dual damascene opening, and there are two types of cleaning methods. The first method uses a fluorine-based solvent to clean the dual damascene opening. An alternative cleaning method uses a hydrogen peroxide based solvent at a high temperature, followed by a hydrofluoric acid solvent cleaning step. Then, an argon gas plasma is sputtered to clean the dual damascene opening before a second metal layer fills in the dual damascene opening.
摘要:
A method for removing fluorine-containing etching residues during dual damascene process comprises providing a dual damascene structure having a copper conductor structure therein, a cap layer formed on the copper conductor structure and the dual damascene structure, and a low dielectric constant dielectric layer on the cap layer. The low dielectric constant dielectric layer formed by spin-on polymer method has at least an opening above the copper conductor structure. The cap layer is etched by fluorine-containing plasma to expose the copper conductor structure. The dual damascene structure is cleaned with a solvent and then the fluorine-containing etching residues are removed by plasma sputtering treatment or baking, or by a combination of both. The addition of baking and plasma sputtering treatment can prevent poor adhesion between the subsequent metal diffusion barrier layer and the low dielectric constant dielectric layer.
摘要:
First of all, a semiconductor substrate having a dielectric layer thereon is provided. Then a photoresist layer is formed and defined on the dielectric layer. Afterward, an etching process is performed by way of using the photoresist layer as an etching mask to etch through the dielectric layer, so as to form a trench and a polymer layer on the photoresist layer. Subsequently, performing a removing process with two steps strips the photoresist layer and the polymer layer thereof, whereby this removing process with two steps can keep the trench profile and avoid the residues of the polymer layer.
摘要:
A method for avoiding erosion of a conductor structure during a procedure of removing etching residues is provided. The method provides a semiconductor structure and the conductor structure formed therein. A cap layer is formed on the conductor structure and the semiconductor and a dielectric layer formed thereon. The dielectric layer and the cap layer are then etched to partially expose the conductor structure. The etching residues are removed with an amine-containing solution and the amine-containing solution is removed with an intermediate solvent to avoid erosion of the exposed conductor structure. As a key step of the present invention, the intermediate solvent comprises N-methylpyrrolidone or isopropyl alcohol and can protect the conductor structure from erosion.
摘要:
A method for cleaning the surface of a semiconductor wafer is disclosed. A plasma ashing process is performed on the surface of the semiconductor wafer. The plasma ashing process is performed in a chamber that contains oxygen and carbon tetrafluoride (CF4). An ozone-containing deionized (DI) water cleaning procedure, an amine-based solvent cleaning procedure and a fluoride-based solvent cleaning procedure are then performed to clean the surface of the semiconductor wafer without over-etching the silicon oxide of the street. Finally, an oxygen plasma cleaning process is performed to remove any residual photo-resist.