Abstract:
The inventive parallel drive system is particularly well suited to be supported at the axle of the vehicle. A coupling arrangement includes a clutching mechanism and a gear reduction device that selectively couple an electric motor to the drive wheels for providing torque to the wheels alone or in combination with input from an internal combustion engine. The drive torque can also be provided exclusively from the internal combustion engine. The inventive arrangement also allows for the electric motor to be used as a generator during coasting or braking, for example.
Abstract:
A vehicle parking brake system pneumatically actuates an air cylinder to mechanically lock a wheel brake in an applied position in response to a parking demand request. The air cylinder includes an extendable shaft that supports a lock member. When a parking demand request is initiated by moving a hand control, an air chamber is pressurized with air from a parking reservoir via a valve assembly to apply the wheel brake. Air pressure is released from the air cylinder and the lock member is moved into engagement with a brake component to lock the wheel brake in the applied condition. The wheel brake remains locked even if pressure is released from the air chamber. When a release command is initiated, the air cylinder is pressurized and the lock member is moved out of engagement with the brake component.
Abstract:
A variable rate bushing passively controls the stiffness of a stabilizer bar. During normal vehicle operation, the stabilizer bar is compliant. As twist increase, the resistance increases. In one embodiment, the variable rate bushing includes at least one void which compresses as the vehicle turns. As the stabilizer bar axially twists, the void compresses and the rate of the bushing increases, reducing axial twist and increasing stiffness of the stabilizer bar. In one embodiment, the voids are teardrop shaped, arc shaped, or bone shaped. Alternatively, the bushing includes an inner layer of softer material and an outer layer of harder material to control stabilizer bar stiffness. Also, the bushing may include a molded insert made of a hard material inserted into a softer material to control the stiffness of the stabilizer bar.
Abstract:
A clutch device for use with a vehicle suspension system to vary the stiffness of a stabilizer bar. A plurality of dampers connected to the clutch body alternate with a plurality of dampers connected to the stabilizer bar. The dampers are coated with a friction material and surrounded by a fluid. When a load is applied on the walls of clutch body, the friction material comes into contact, dampening the rotation action of the stabilizer bar. A sensor senses the parameters of the ride and generates a signal based on these parameters. The signal activates a power source controller which applies the load to the walls.
Abstract:
An electric motor assembly is provided that includes a housing. A rotor is arranged in the housing and is rotatable about an axis. A vehicle wheel is coupled to the rotor. The rotor has an annular profile defining sinusoidal teeth and is generally concentric with the axis. The angle and number of oblique surfaces of the teeth and the diameter of the rotor, in part, define the speed and torque of the rotor. A plurality of electric linear actuators are arranged circumferentially about and generally parallel to the axis. The actuator includes shafts having ends that engage the profile. The shafts are movable between extended and retracted positions to rotate the rotor in a desired direction. A sensor detecting the position of the rotor and a controller may be used to effect the desired rotation.
Abstract:
A brake shoe assembly includes a backing plate and a brake lining. The brake lining has an interface surface abutting the backing plate and a wear surface for contacting a vehicle. A pair of temperature sensors are positioned adjacent to the interface surface and spaced unequal distances from the wear surface for determining the thickness of the brake lining. The pair of temperature sensors may be embedded directly in the brake lining or encapsulated in one of a plurality of housing embodiments packaged in the brake lining. In a preferred embodiment, a unique brake lining temperature sensor assembly is attached to the brake shoe assembly. The unique temperature sensor assembly includes a body of material having a proximate end positioned adjacent to the backing plate and a distal end for contacting the vehicle concurrently with the wear surface of the brake lining. A heat pipe, disposed within the body of material, extends from the distal end toward the proximate end. A first electrical conductor is attached to the heat pipe to form a first thermoelectric junction. A second electrical conductor is attached to the heat pipe to form a second thermoelectric junction spaced from the first thermoelectric junction. The heat pipe provides a thermal communication path from the distal end of the sensor body to the first and second thermoelectric junctions. In this manner, heat waves or fronts, produced when the distal end of the sensor body contacts the vehicle, are transmitted quickly through the heat pipe from the distal end of the sensor body to the first and second thermoelectric junctions and used to determine the thickness of the brake lining.
Abstract:
An device for controlling a level of lubricant in a gear housing of an automotive vehicle that has a sealed interior portion containing lubricant. A gear is rotatably mounted in the housing and rotates through the lubricant. The housing includes at least one wall secured to a bottom portion of the sealed interior portion. The wall defines a first and second space wherein the gear rotates in the first space and displaces the lubricant over the wall into the second space as the gear rotates at high speeds. The wall has an opening of a predetermined size that allows the lubricant to flow back into the first space at a rate greater than the displacement rate at low speeds and less than the displacement rate at high speeds. The gear and housing may be an axle housing, a transmission or other gears and housings.
Abstract:
Systems are provided which retard rotation of a driveline at times associated with an engine firing pulse from an engine driving the driveline to reduce torque peaks. In one system, a control monitors rotation of a drive shaft, to provide an indication of when an engine firing pulse should occur. The control selectively closes a switch to power a coil such that the coil retards rotation of the driveline, and generates electricity for use elsewhere. In a second embodiment, circumferentially spaced magnets are mounted on a driveline and move past a coil at a selected circumferential location. The coil resists the rotation of the shaft, retarding torque peaks. The embodiments thus reduce or eliminate imbalances in rotation of the shaft due to engine firing pulses.
Abstract:
An oil contamination detection assembly includes a housing adapted for installation into a vehicular pneumatic brake system having a supply of air contaminated with oil. A surface is disposed within the housing for communicating with the air of the brake system and accumulating a film of the oil contaminating the air. A sensor directs a wave, such as an electromagnetic wave, having a predetermined characteristic at the surface, receives a wave reflected from the surface having a characteristic altered by the film of oil accumulated on the surface, and produces an oil contamination warning signal based upon the altered characteristic of the reflected wave.
Abstract:
An electric drive unit is pre-assembled within a cradle housing that is to be mounted as a single unit on a vehicle structure to provide a hybrid vehicle. The electric drive unit includes a pair of inverters, a pair of battery packs, a pair of cooling units, and an electronic control unit (ECU) that are enclosed within the cradle housing. A transfer case with an associated pair of electric motors is also supported by the cradle housing. The cradle housing is mounted to a pair of vehicle frame rails and extends laterally across a vehicle.