公开(公告)号：US20230163197A1

公开(公告)日：2023-05-25

申请号：US18158641

申请日：2023-01-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wan-Yi Kao ,  Chunyao Wang ,  Yung-Cheng Lu ,  Yong-Yan Lu ,  Ming-Han Chung

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L21/02 ,  H01L29/786

CPC classification number: H01L29/66553 ,  H01L21/0228 ,  H01L21/02167 ,  H01L21/02211 ,  H01L21/02603 ,  H01L29/0673 ,  H01L29/4983 ,  H01L29/42392 ,  H01L29/66742 ,  H01L29/78696

Abstract: Semiconductor devices and methods of manufacturing are presented in which a first spacer layer and a second spacer layer are formed. In embodiments the first spacer layer and the second spacer layer are formed with an enhanced etch resistance. Such an enhanced etch resistance works to help prevent undesired breakthroughs during subsequent manufacturing processes.

公开(公告)号：US20230122981A1

公开(公告)日：2023-04-20

申请号：US18083757

申请日：2022-12-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Sung-En Lin ,  Chi On Chui ,  Fang-Yi Liao ,  Chunyao Wang ,  Yung-Cheng Lu

IPC: H01L21/8238 ,  H01L21/28 ,  H01L29/78 ,  H01L21/764 ,  H01L21/762 ,  H01L27/092 ,  H01L29/06 ,  H01L29/49 ,  H01L29/66

Abstract: A method includes patterning a trench and depositing a first insulating material along sidewalls and a bottom surface of the trench using a conformal deposition process. Depositing the first insulating material includes forming a first seam between a first portion of the first insulating material on a first sidewall of the trench and a second portion of the first insulating material on a second sidewall of the trench. The method further includes etching the first insulating material below a top of the trench and depositing a second insulating material over the first insulating material and in the trench using a conformal deposition process. Depositing the second insulating material comprises forming a second seam between a first portion of the second insulating material on the first sidewall of the trench and a second portion of the second insulating material on a second sidewall of the trench.

公开(公告)号：US11557518B2

公开(公告)日：2023-01-17

申请号：US17197925

申请日：2021-03-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Sung-En Lin ,  Chi On Chui ,  Fang-Yi Liao ,  Chunyao Wang ,  Yung-Cheng Lu

IPC: H01L21/8238 ,  H01L21/28 ,  H01L21/762 ,  H01L21/764 ,  H01L27/092 ,  H01L29/06 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78

Abstract: A method includes patterning a trench and depositing a first insulating material along sidewalls and a bottom surface of the trench using a conformal deposition process. Depositing the first insulating material includes forming a first seam between a first portion of the first insulating material on a first sidewall of the trench and a second portion of the first insulating material on a second sidewall of the trench. The method further includes etching the first insulating material below a top of the trench and depositing a second insulating material over the first insulating material and in the trench using a conformal deposition process. Depositing the second insulating material comprises forming a second seam between a first portion of the second insulating material on the first sidewall of the trench and a second portion of the second insulating material on a second sidewall of the trench.

公开(公告)号：US20220384649A1

公开(公告)日：2022-12-01

申请号：US17818595

申请日：2022-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Han-Chi Lin ,  Chunyao Wang ,  Ching Yu Huang ,  Tze-Liang Lee ,  Yung-Chih Wang

IPC: H01L29/78 ,  H01L21/762 ,  H01L21/3213 ,  H01L21/02 ,  H01L21/3115 ,  H01L29/66 ,  H01L21/3065 ,  H01L27/088 ,  H01L21/8234

Abstract: A method includes etching a first portion and a second portion of a dummy gate stack to form a first opening and a second opening, respectively, and depositing a silicon nitride layer to fill the first opening and the second opening. The deposition of the silicon nitride layer comprises a first process selected from treating the silicon nitride layer using hydrogen radicals, implanting the silicon nitride layer, and combinations thereof. The method further includes etching a third portion of the dummy gate stack to form a trench, etching a semiconductor fin underlying the third portion to extend the trench down into a bulk portion of a semiconductor substrate underlying the dummy gate stack, and depositing a second silicon nitride layer into the trench.

公开(公告)号：US20220293413A1

公开(公告)日：2022-09-15

申请号：US17341332

申请日：2021-06-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Yi Chang ,  Chunyao Wang

IPC: H01L21/027 ,  H01L29/66 ,  H01L21/308 ,  H01L21/477

Abstract: As deposited, hard mask thin films have internal stress components which are an artifact of the material, thickness, deposition process of the mask layer as well as of the underlying materials and topography. This internal stress can cause distortion and twisting of the mask layer when it is patterned, especially when sub-micron critical dimensions are being patterned. A stress-compensating process is employed to reduce the impact of this internal stress. Heat treatment can be employed to relax the stress, as an example. In another example, a second mask layer with an opposite internal stress component is employed to offset the internal stress component in the hard mask layer.

公开(公告)号：US20220262649A1

公开(公告)日：2022-08-18

申请号：US17350206

申请日：2021-06-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Sung-En Lin ,  Chunyao Wang

IPC: H01L21/3213 ,  H01L21/311 ,  H01L21/02

Abstract: In an embodiment, a method includes: forming a photoresist over a target layer; performing a plasma-enhanced deposition process, the plasma-enhanced deposition process etching sidewalls of the photoresist while depositing a spacer layer on the sidewalls of the photoresist; patterning the spacer layer to form spacers on the sidewalls of the photoresist; and etching the target layer using the spacers and the photoresist as a combined etching mask.

公开(公告)号：US20220037321A1

公开(公告)日：2022-02-03

申请号：US17157182

申请日：2021-01-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wan-Yi Kao ,  Hung Cheng Lin ,  Chunyao Wang ,  Yung-Cheng Lu ,  Chi On Chui

IPC: H01L27/092 ,  H01L29/66 ,  H01L29/78 ,  H01L21/8234

Abstract: A semiconductor device and method of manufacture are provided. In embodiments a dielectric fin is formed in order to help isolate adjacent semiconductor fins. The dielectric fin is formed using a deposition process in which deposition times and temperatures are utilized to increase the resistance of the dielectric fin to subsequent etching processes.

公开(公告)号：US20210335657A1

公开(公告)日：2021-10-28

申请号：US17025528

申请日：2020-09-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Cyuan Lu ,  Ting-Gang Chen ,  Sung-En Lin ,  Chunyao Wang ,  Yung-Cheng Lu ,  Chi On Chui ,  Tai-Chun Huang ,  Chieh-Ping Wang

IPC: H01L21/762 ,  H01L21/311

Abstract: A system and methods of forming a dielectric material within a trench are described herein. In an embodiment of the method, the method includes introducing a first precursor into a trench of a dielectric layer, such that portions of the first precursor react with the dielectric layer and attach on sidewalls of the trench. The method further includes partially etching portions of the first precursor on the sidewalls of the trench to expose upper portions of the sidewalls of the trench. The method further includes introducing a second precursor into the trench, such that portions of the second precursor react with the remaining portions of the first precursor to form the dielectric material at the bottom of the trench.

公开(公告)号：US10510612B2

公开(公告)日：2019-12-17

申请号：US16203814

申请日：2018-11-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Cyuan Lu ,  Chunyao Wang ,  Jr-Hung Li ,  Chung-Ting Ko ,  Chi On Chui

IPC: H01L29/78 ,  H01L21/8234 ,  H01L29/66 ,  H01L27/088 ,  H01L29/423 ,  H01L29/417

Abstract: Gate structures and gate spacers, along with methods of forming such, are described. In an embodiment, a structure includes an active area on a substrate, a gate structure on the active area and over the substrate, and a low-k gate spacer on the active area and along a sidewall of the gate structure. The gate structure includes a conformal gate dielectric on the active area and includes a gate electrode over the conformal gate dielectric. The conformal gate dielectric extends vertically along a first sidewall of the low-k gate spacer. In some embodiments, the low-k gate spacer can be formed using a selective deposition process after a dummy gate structure has been removed in a replacement gate process.