Abstract:
Piston unit for an internal combustion engine, especially for a large diesel engine, comprising at least three main parts located in successive order in the direction of the longitudinal axis of the piston and to be connected to each other. The piston unit includes a uniform upper part (3), which defines, when installed within a cylinder of the engine, a combustion chamber from the side of the piston and which is fixed inside of the piston at its central region to a middle part (2) of the piston unit preferably by means of a screw (4) or the like. At least the main part of, preferably all of the piston ring grooves (7) are arranged on a middle part (2). In addition the upper part (1) is selected to be of a material with better heat resistance than that of the middle part (2) and of a lower part (1).
Abstract:
A piston head is provided which is lightweight and inexpensive yet capable of handling high mechanical and thermal loading during operation. The piston head generally includes a top head portion and a bottom head portion formed separately and connected by a friction weld. Importantly, the top head portion includes a first cooling gallery formed between the depending outer wall and a first inner depending wall and a second cooling gallery formed between the first inner depending wall and a second inner depending wall. The bottom head portion also includes corresponding first and second upper extending walls connected to the first and second inner depending walls to form the lower portion of each cooling gallery. The inner depending and upper extending walls are formed so that the ratio of the sum of the transverse thickness of the adjacent walls to the outer diameter of the piston head is approximately from 2% to 8%, and preferably 4% to 6%. This ratio optimal reduces piston weight while maintaining sufficient strength to endure mechanical loading during operation and providing improved thermal cooling capacity.
Abstract:
In this piston, oil grooves 5 are provided in the selected parts of a surface of a skirt portion 3 which are liable to encounter the breakage of an oil film, and which are on the thrust side and anti-thrust side, and not in the parts of the surface of the skirt portion to which a load is imparted. The oil grooves 5 are formed in the positions higher than a piston pin 22 and lower than piston ring grooves 12, and cooling cavity 45 and oil grooves 5 communicate with each other by oil passages 47, the cooling cavity 45 and a lower open end 48 of a piston body 1 communicating with each other by an oil passage 46. Accordingly, even when the piston is inclined toward the anti-thrust direction, an oil is supplied to the clearances between outer members 7 and skirt portion 3, and the breakage of an oil film does not occur. Even when the piston body is inclined toward the thrust side and going to collide with the outer members 7, a satisfactory oil film is formed securely in the portion of the clearance which is around the colliding portion of the piston body, and the oil in the clearance is forced out. Thus, the colliding force of the piston against a cylinder liner is lessened by the oil, so that the slapping sounds of the piston can be greatly reduced.
Abstract:
A feature of the invention resides in a plating arrangement for a piston that reciprocates within a cylinder. The piston includes a generally cylindrical piston body. The piston body includes a piston head with a nickel plating and a piston skirt with a tin plating provided at the circumference of the piston body. At least one piston ring groove with a molybdenum disulfide plating is provided in the piston skirt at an upper portion of the piston body. A piston ring with a chromium and resin layer is disposed in each of the piston ring grooves. The piston body includes a piston pin hole that defines an inner diameter surface of the piston. The inner diameter surface has a molybdenum disulfide plating. The plating arrangement for the piston enhances lubrication of the piston. Additionally, the present invention includes a lubricating system for a two-cycle, crankcase compression, diesel engine, comprising a cylinder block and head assembly, the cylinder block and head assembly includes a plurality of cylinders, a piston disposed in each of said cylinders so as to reciprocate in an axial direction of said cylinders, and the oil includes a polyisobutane additive for further enhancing lubrication of the piston.
Abstract:
The present invention provides a ceramic based composite powder and a method for applying the composite powder using a H.V.O.F. gun to form a self-lubricating coating for metal parts. The composite powder and coating are comprised of a ceramic powder, a metal powder, and a solid lubricant powder.
Abstract:
The method of making a piston unit for an internal combustion engine incorporates the steps of pinching a melting core in a mold cavity of a piston mold wherein the melting core includes an inner ring that forms a ring shaped passage within a piston body, an outer ring and a plurality of coupling portions connected with between the inner ring and the outer ring. The method further includes pouring molten metallic alloy into the cavity and solidifying therein, removing the outer ring of the melting core, filling the space left by removal of the outer ring with reinforced material, and then melting the inner ring and the coupling portions of the melting core.
Abstract:
In an internal combustion engine, a piston/cylinder arrangement includes a hemispherical combustion chamber formed either in a piston crown secured to a top of the piston or in the piston head itself. This hemispherical combustion chamber occupies substantially an entirety of the surface area of the upper face of the piston crown or piston. A cylinder head extension member extends downwardly into the hemispherical combustion chamber so as to occupy a volume thereof as necessary to increase the compression ratio to a desired value. When the hemispherical combustion chamber is formed in the piston crown, the piston crown is secured to but spaced apart from the piston head so as to insulate the piston crown from the piston head. This enables the piston crown to be formed of superior grade metal relative to the piston head.
Abstract:
Piston unit for an internal combustion engine, especially for a large diesel engine, comprising at least three main parts located in successive order in the direction of the longitudinal axis of the piston and to be connected to each other. The piston unit includes a uniform upper part (3), which defines, when installed within a cylinder of the engine, a combustion chamber from the side of the piston and which is fixed inside of the piston at its central region to a middle part (2) of the piston unit preferably by means of a screw (4) or the like. At least the main part of, preferably all of the piston ring grooves (7) are arranged on a middle part (2). In addition the upper part (1) is selected to be of a material with better heat resistance than that of the middle part (2) and of a lower part (1).
Abstract:
Spherical joint connecting rod holder rings. The holder ring is formed in two halves which define a socket in which a spherical small end of the connecting rod is retained. The ring further includes a vertical wall which acts as an oil dam to retain oil in a piston cooling gallery. One or more drain holes are formed in the ring to drain oil from the cooling gallery back to the engine crankcase. Futhermore, one or more grooves are formed in the socket surface in order to channel oil into the socket for lubrication of the spherical small end.
Abstract:
The design and construction of past piston pin assemblies includes a retaining device which adds stress concentration factors to the piston pin assembly, piston skirt or piston crown. The present invention provides a device for retaining the piston assembly to the connecting rod and retaining the two parts of the piston pin assembly together without adding a stress concentration factor. The device uses a retaining means which applies a compressive force along the entire piston pin to add rigidity to the piston pin assembly. This design additionally allows for a stronger piston assembly with greater pull apart resistance and/or a lighter total weight piston assembly.